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Bewise Inc. www.tool-tool.com Reference source from the internet.

frezarka pionowa

frezarka pionowa

Frezarkaobrabiarka przeznaczona do obróbki skrawaniem powierzchni płaskich i kształtowych takich jak rowki, gwinty, koła zębate. Narzędziem obróbczym stosowanym w frezarce jest frez. Głównym ruchem powodującym skrawanie freza jest jego ruch obrotowy, oprócz tego frez przesuwa się względem obrabianego materiału. Obróbka frezarką nazywa się frezowaniem.

Frezarki mogą być jednowrzecionowe lub wielowrzecionowe. Wyposażenie elektroniczne, rozbudowa funkcji oraz sterowanie numeryczne przekształciły konwencjonalną frezarkę w obrabiarkę CNC będącą elementem struktur zintegrowanego wytwarzania CIM

Najczęściej stosowane frezarki:

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

beeway 發表在 痞客邦 留言(0) 人氣()


Bewise Inc. www.tool-tool.com Reference source from the internet.


工具の例

工具の例

フライス盤(フライスばん、 milling machine )は、フライスと呼ばれる工具を用いて平面や溝などの加工を行う工作機械。主軸の先端に取り付けた工具に回転を与え、対象物はテーブル上に固定し、工具またはテーブルを工具の回転中心軸と垂直の方向へ動かして切削する。 1818年アメリカで銃器の部品を作るため、旋盤にカッタを付けたものが始まりのようである。現在、残されている最古のフライス盤は、1820年にアメリカのエリー・ホイットニーが作った小型の横フライス盤である。立フライス盤 (または縦フライス盤) は、1857年にイギリスで作られ、パリの博物館に保存されている。 カッタは、正式には、ミーリングカッタ(milling cutters)と呼ばれる。フェイスミーリングカッタは、正面フライスフェイスミルと呼ばれ、サイドミーリングは、サイドカッターとよばれる。

[編集] 横フライス盤の種類

[編集] フライス盤で使用される主な工具

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входи!--more-->


beeway 發表在 痞客邦 留言(0) 人氣()


Bewise Inc. www.tool-tool.com Reference source from the internet.

Une fraiseuse est une machine-outil utilisée pour usiner tous types de pièces mécaniques, à l'unité ou en série, par enlèvement de matière à partir de blocs ou parfois d'ébauches estampées ou moulées, à l'aide d'un outil coupant nommé fraise. En dehors de cet outil qui lui a donné son nom, une fraiseuse peut également se voir équipée de foret, de taraud ou d'alésoir.


La fraise munie de dents est mise en rotation et taille la matière suite à sa rotation et au mouvement relatif généré par le déplacement de la fraise ou de la pièce par rapport à ladite fraise. La forme de la fraise est variable. Elle peut être cylindrique, torique, conique, hémisphérique ou quelquefois de forme encore plus complexe. La fraise et la pièce sont montées sur des glissières et peuvent se déplacer relativement suivant des coordonnées X Y ou Z (on parle alors de fraiseuse trois axes). Par convention, l'axe Z est l'axe de rotation de la broche, les axes X et Y sont contenus dans un plan perpendiculaire à Z. Les axes de rotation A B et C ont respectivement axés sur X, Y ou Z. Il existe des fraiseuses à quatre axes ou cinq axes. Les caractéristiques physiques de la fraise, sa fréquence de rotation, son avance, dépendent de la matière à usiner, de la profondeur de travail et de la coupe. On utilise principalement le carbure de tungstène recouvert de revêtements résistant à l'abrasion du copeau.

Il existe les fraiseuses manuelles où les mouvements sont commandés par le "fraiseur", les fraiseuses à apprentissage qui peuvent répéter les mouvements donnés une fois par l'opérateur (enregistrement des mouvements) et les fraiseuses à commande numérique où sont enregistrés des ordres de mouvement d'outil pour usiner une pièce complexe (pilotée par un programme informatique en langage ISO(langage)). Elles sont équipées d'un organe de contrôle informatique (automate programmable ou base PC) lui même relié à un réseau. La CAO associée à la fabrication se nomme FAO ou CFAO.

Types de fraiseuse (Ancienne classification) [modifier]

Avant l'avènement de la commande numérique, les fraiseuses étaient catégoriées de la façon suivante :

Fraiseuse horizontale [modifier]

La fraiseuse horizontale : l'axe de la broche est parallèle à la table. Cette solution permet aux copeaux de tomber et donc de ne pas rester sur la pièce. De cette manière, on n'usine pas les copeaux, et la qualité de la pièce est meilleure. Mais ce type de montage était surtout destiné à installer des fraises 3 tailles ou fraises disques dans le but de réaliser des rainurages de profilés plats.

Fraiseuse verticale [modifier]

La fraiseuse verticale : l'axe de la broche est perpendiculaire à la table.

Fraiseuse universelle [modifier]

La fraiseuse universelle : l'axe de la broche est réglable :

  • tête bi-rotative, avec 2 coulisses circulaires (perpendiculaires l'une par rapport à l'autre) ;
  • tête oblique, avec 2 coulisses circulaires (inclinée à 45°) ;
  • tête articulée.

Types de fraiseuse (Nouvelle classification) [modifier]

Aujourd'hui les machines à Manivelles ont quasiment disparues, la commande numérique permet de faire bouger simultanément des axes qui étaient autrefois presque systématiquement fixes. Celà a entrainé une révision des classifications plus dépendantes des contraintes rencontrées au niveau des opérations d'usinage.

Fraiseuse 3 axes [modifier]

  • Broche Verticale.L'axe Z est vertical.
  • Broche Horizontale.L'axe Z est horizontal.

Dans les 2 cas, la fraise est perpendiculaire à la table, c'est la table qui se trouve positionnée de façon différente.
Dans les cas de la broche Horizontal il y a une meilleure évacuation des copeaux, et du liquide de lubrification qui sinon peut s'accumuler dans les parties creuses (Communément appelées baignoires).

Fraiseuse 4 axes [modifier]

C'est souvent une fraiseuses 3 axes Broche Horizontale dotée d'un plateau tournant. C'est une configuration très pratique en production industrielle mécanique (Automobile Aviation etc...).

Fraiseuse 5 axes [modifier]

On peut trouver sous cette catégorie plusieurs topologies de construction.
Une fraiseuse 5 axes comporte toujours 3 axes linéaires ( X,Y,Z) et 2 axes rotatifs à Choisir parmi (A,B,C).
Les machines vont se différencier par la position des axes rotatifs Les 3 types sont :

  • 2 axes sur tête ( C'est la tête qui comporte les axes B et C. Les axes X , Y et Z étant sur la table ou sur la tête. Ce détail de configuration n'étant pas déterminant. Configuration très répandues, elle permet d'usiner à peu près tous les types de pièces, mais peut souffrir de problème de puissance ou de rigidité. Le boum de l'UGV (Usinage à Grande Vitesse) a beaucoup contribué au développement de cette topologie.
  • 2 axes sur table.
  • 1 axe sur Table, 1 axe sur tête.

Broche d'une fraiseuse [modifier]

La broche assure le mouvement de rotation à l'outil de coupe (fraise). La fraise doit être fixée sur la broche par l'intermédiaire d'une douille, d'un mandrin ou de sa partie conique (si la fraise possède un cône).

Cônes [modifier]

Le cône assure un très bon centrage de l'outil.

Il existe de nombreux types de cône :

  • les cône Morse / Cône 5 %
  • les cône 7/24, ou Standart Américain (SA)
  • le cône W 20
  • les cônes HSK
  • les cônes SK

Diviseur [modifier]

Un diviseur est un appareil qui se fixe sur la table de la fraiseuse et permet la création de pignons, engrenages... La pièce à travailler est insérée entre le diviseur et une contre poupée. La manivelle alidade du diviseur et un disque comportant un certain nombre de trous permet la taille du nombre de dents désiré de la pièce. Depuis l'apparition des 5 axes à commandes numériques et surtout des machines spécialisées dans les tailles d'engrenage, ces dispositifs sont en voie de disparition.

UGV [modifier]

Une tendance actuelle, est d'augmenter sensiblement les vitesses de coupe, en jouant à la fois sur la vitesse de rotation de la fraise, et sur les vitesses d'avance. La rotation dépasse alors fréquemment les 60000 t/mn et les avances peuvent dépasser les 90m/min. Un phénomène particulier se produit alors au niveau de la zone de coupe, permettant un meilleur débit de matière. A contrario, des phénomènes vibratoires viennent compliquer la recherche des meilleures conditions de coupe.

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Fresadora universal con sus accesorios.

Fresadora universal con sus accesorios.

Una fresadora es una máquina herramienta utilizada para realizar mecanizados por arranque de viruta mediante el movimiento de una herramienta rotativa de varios filos de corte denominada fresa.[1] En las fresadoras tradicionales, la pieza se desplaza acercando las zonas a mecanizar a la herramienta, permitiendo obtener formas diversas, desde superficies planas a otras más complejas.

Inventadas a principios del siglo XIX, las fresadoras se han convertido en máquinas básicas en el sector del mecanizado. Gracias a la incorporación del control numérico, son las máquinas herramientas más polivalentes por la variedad de mecanizados que pueden realizar y la flexibilidad que permiten en el proceso de fabricación. La diversidad de procesos mecánicos y el aumento de la competitividad global han dado lugar a una amplia variedad de fresadoras que, aunque tienen una base común, se diferencian notablemente según el sector industrial en el que se utilicen.[2] Asimismo, los progresos técnicos de diseño y calidad que se han realizado en las herramientas de fresar, han hecho posible el empleo de parámetros de corte muy altos, lo que conlleva una reducción drástica de los tiempos de mecanizado.

Debido a la variedad de mecanizados que se pueden realizar en las fresadoras actuales, al amplio número de máquinas diferentes entre sí, tanto en su potencia como en sus características técnicas, a la diversidad de accesorios utilizados y a la necesidad de cumplir especificaciones de calidad rigurosas; la utilización de fresadoras requiere de personal cualificado profesionalmente ya sea programador, preparador o fresador.[3]

El empleo de estas máquinas, con elementos móviles y cortantes, así como líquidos tóxicos para la refrigeración y lubricación del corte, requiere unas condiciones de trabajo que preserven la seguridad y salud de los trabajadores y eviten daños a las máquinas, a las instalaciones y a los productos finales o semielaborados.

Historia [editar]

Fresadora universal antigua.

Fresadora universal antigua.

La primera máquina de fresar se construyó en 1818 y fue diseñada por estadounidense Eli Whitney con el fin de agilizar la construcción de fusiles en la ciudad de Connecticut. Esta máquina se conserva en el Mechanical Engineering Museum de Yale.[4] En la década de 1830, la empresa Gay & Silver construyó una fresadora que incorporaba el mecanismo de regulación vertical y un soporte para el husillo portaherramientas.

En 1848 el ingeniero americano Frederick. W. Howe diseñó y fabricó para la empresa Robbins & Lawrence la primera fresadora universal que incorporaba un dispositivo de copiado de perfiles. Por esas mismas fechas se dio a conocer la fresadora Lincoln, que incorporaba un carnero cilíndrico regulable en sentido vertical. A mediados del siglo XIX se inició la construcción de fresadoras verticales. Concretamente, en el museo Conservatoire National des Arts et Métiers de París, se conserva una fresadora vertical construida en 1857.

La primera fresadora universal equipada con plato divisor que permitía la fabricación de engranajes rectos y helicoidales fue fabricada por Brown & Sharpe en 1853 por iniciativa y a instancias de Frederick W. Howe y fue presentada en la Exposición Universal de París de 1867. En 1884 la empresa americana Cincinnati construyó una fresadora universal que incorporaba un carnero cilíndrico posicionado axialmente.

En 1874, el constructor francés de máquinas-herramienta, Pierre Philippe Huré, diseñó una máquina de doble husillo, vertical y horizontal que se posicionaban mediante giro manual.

En 1894 el francés R. Huré, diseñó un cabezal universal con el que se pueden realizar diferentes mecanizados con variadas posiciones de la herramienta. Este tipo cabezal con ligeras modificaciones es uno de los accesorios más utilizados actualmente en las fresadoras universales.

En 1938 surge la compañía Bridgeport Machines, Inc. en Bridgeport, Connecticut, la cual en las décadas posteriores se hace famosa por sus fresadoras verticales de tamaño pequeño y mediano.[5]

Introducción del control numérico [editar]

Fresadora de control numérico por computadora (CNC).

El primer desarrollo en el área del control numérico por computadora (CNC) lo realizó el inventor norteamericano John T. Parsons (Detroit 1913-2007)[6] junto con su empleado Frank L. Stulen, en la década de 1940. El concepto de control numérico implicaba el uso de datos en un sistema de referencia para definir las superficies de contorno de las hélices de un helicóptero. La aplicación del control numérico abarca gran variedad de procesos. Se dividen las aplicaciones en dos categorías: las aplicaciones con máquina herramienta, tales como taladrado, fresado, laminado o torneado; y las aplicaciones sin máquina herramienta, tales como el ensamblaje, trazado, oxicorte,o metrología.

El principio de operación común de todas las aplicaciones del control numérico es el control de la posición relativa de una herramienta o elemento de procesado con respecto al objeto a procesar. Al principio los desplazamientos eran de punto a punto, y se utilizaban básicamente en taladradoras. La invención de las funciones de interpolación lineal y circular y el cambio automático de herramientas hizo posible la construcción de una generación de máquinas herramientas con las que se taladra, rosca, fresa e incluso se tornea y que han pasado a denominarse centros de mecanizado en lugar de fresadoras propiamente dichas.[7]

Control numérico por computadora en fresadoras [editar]

Consola de control numérico.

Consola de control numérico.

Las fresadoras con control numérico por computadora (CNC) son un ejemplo de automatización programable. Se diseñaron para adaptar las variaciones en la configuración de productos. Su principal aplicación se centra en volúmenes de producción medios de piezas sencillas y en volúmenes de producción medios y bajos de piezas complejas, permitiendo realizar mecanizados de precisión con la facilidad que representa cambiar de un modelo de pieza a otra mediante la inserción del programa correspondiente y de las nuevas herramientas que se tengan que utilizar así como el sistema de sujeción de las piezas. Utilizando el control numérico, el equipo de procesado se controla a través de un programa que utiliza números, letras y otros símbolos, (por ejemplo los llamados códigos G y M). Estos números, letras y símbolos, los cuales llegan a incluir &, %, $ y " (comillas), están codificados en un formato apropiado para definir un programa de instrucciones para desarrollar una tarea concreta. Cuando la tarea en cuestión varía se cambia el programa de instrucciones. En las grandes producciones en serie, el control numérico resulta útil para la robotización de la alimentación y retirada de las piezas mecanizadas.

Las fresadoras universales modernas cuentan con dispositivos electrónicos donde se visualizan -en forma mas sofisticada en unas que en otras- las posiciones de las herramientas, y así se facilita mejor la lectura de cotas en sus desplazamientos. Asimismo, a muchas fresadoras se les incorpora un sistema de control numérico por computadora (CNC) que permite automatizar su trabajo. También pueden incorporar un mecanismo de copiado para diferentes perfiles de mecanizado.

Existen varios lenguajes de programación CNC para fresadoras, todos ellos de programación numérica, entre los que destacan el lenguaje normalizado internacional ISO y los lenguajes Fagor y Siemens. Para desarrollar un programa de CNC habitualmente se utilizan simuladores que, mediante la utilización de una computadora, permiten comprobar la secuencia de operaciones programadas.

Campo de aplicación del control numérico [editar]

La aplicación de sistemas de control numérico por computadora en las máquinas-herramienta permite aumentar la productividad respecto a las máquinas convencionales y ha hecho posible efectuar operaciones de conformado que son imposibles de realizar con un elevado grado de precisión dimensional en máquinas convencionales, por ejemplo la realización de superficies esféricas. El uso del control numérico incide favorablemente en los costos de producción al propiciar la reducción del número de tipos de máquinas utilizadas en un taller de mecanizado, manteniendo o mejorando su calidad.

Los procesos que utilizan máquinas-herramienta de control numérico tienen un coste horario superior a los procesos que utilizan máquinas convencionales, pero inferior a los procesos que utilizan máquinas especiales con mecanismos de transferencia (transfert) que permiten la alimentación y retirada de piezas de forma automatizada. En el mismo sentido, los tiempos de preparación para un lote son mayores en una máquina de control numérico que en una máquina convencional, pues se necesita preparar la programación de control numérico de las operaciones del proceso. Sin embargo, los tiempos de operación son menores en una máquina de control numérico que en una máquina convencional, por lo cual, a partir de cierto número de piezas en un lote, el mecanizado es más económico utilizando el control numérico. Sin embargo, para lotes grandes, el proceso es más económico utilizando maquinas especializadas con mecanismos de transferencia.[8]

Tipos de fresadoras [editar]

Tren de fresado.

Tren de fresado.

Las fresadoras pueden clasificarse según varios aspectos, como la orientación del eje de giro o el número de ejes de operación. A continuación se indican las clasificaciones más usuales.

Fresadoras según la orientación de la herramienta [editar]

Dependiendo de la orientación del eje de giro de la herramienta de corte, se distinguen tres tipos de fresadoras: horizontales, verticales y universales.

Una fresadora horizontal utiliza fresas cilíndricas que se montan sobre un eje horizontal accionado por el cabezal de la máquina y apoyado por un extremo sobre dicho cabezal y por el otro sobre un rodamiento situado en el puente deslizante llamado carnero. Esta máquina permite realizar principalmente trabajos de ranurado, con diferentes perfiles o formas de las ranuras. Cuando las operaciones a realizar lo permiten, principalmente al realizar varias ranuras paralelas, puede aumentarse la productividad montando en el eje portaherramientas varias fresas conjuntamente formando un tren de fresado. La profundidad máxima de una ranura está limitada por la diferencia entre el radio exterior de la fresa y el radio exterior de los casquillos de separación que la sujetan al eje portafresas.

En una fresadora vertical, el eje del husillo está orientado verticalmente, perpendicular a la mesa de trabajo. Las fresas de corte se montan en el husillo y giran sobre su eje. En general, puede desplazarse verticalmente, bien el husillo, o bien la mesa, lo que permite profundizar el corte. Hay dos tipos de fresadoras verticales: las fresadoras de banco fijo o de bancada y las fresadoras de torreta o de consola. En una fresadora de torreta, el husillo permanece estacionario durante las operaciones de corte y la mesa se mueve tanto horizontalmente como verticalmente. En las fresadoras de banco fijo, sin embargo, la mesa se mueve sólo perpendicularmente al husillo, mientras que el husillo en sí se mueve paralelamente a su propio eje.[1]

Una fresadora universal tiene un husillo principal para el acoplamiento de ejes portaherramientas horizontales y un cabezal que se acopla a dicho husillo y que convierte la máquina en una fresadora vertical. Su ámbito de aplicación está limitado principalmente por el costo y por el tamaño de las piezas que se pueden trabajar. En las fresadoras universales, al igual que en las horizontales, el puente es deslizante, conocido en el argot como carnero, puede desplazarse de delante a detrás y viceversa sobre unas guías.

Fresadoras especiales [editar]

Además de las fresadoras tradicionales, existen otras fresadoras con características especiales que pueden clasificarse en determinados grupos. Sin embargo, las formas constructivas de estas máquinas varían sustancialmente de unas a otras dentro de cada grupo, debido a las necesidades de cada proceso de fabricación.

Las fresadoras circulares tienen una amplia mesa circular giratoria, por encima de la cual se desplaza el carro portaherramientas, que puede tener uno o varios cabezales verticales, por ejemplo, uno para operaciones de desbaste y otro para operaciones de acabado. Además pueden montarse y desmontarse piezas en una parte de la mesa mientras se mecanizan piezas en el otro lado.[8]

Las fresadoras copiadoras disponen de dos mesas: una de trabajo sobre la que se sujeta la pieza a mecanizar y otra auxiliar sobre la que se coloca un modelo. El eje vertical de la herramienta está suspendido de un mecanismo con forma de pantógrafo que está conectado también a un palpador sobre la mesa auxiliar. Al seguir con el palpador el contorno del modelo, se define el movimiento de la herramienta que mecaniza la pieza. Otras fresadoras copiadoras utilizan, en lugar de un sistema mecánico de seguimiento, sistemas hidráulicos, electro-hidráulicos o electrónicos.[2]

En las fresadoras de pórtico, también conocidas como fresadoras de puente, el cabezal portaherramientas vertical se halla sobre una estructura con dos columnas situadas en lados opuestos de la mesa. La herramienta puede moverse verticalmente y transversalmente y la pieza puede moverse longitudinalmente. Algunas de estas fresadoras disponen también a cada lado de la mesa sendos cabezales horizontales que pueden desplazarse verticalmente en sus respectivas columnas, además de poder prolongar sus ejes de trabajo horizontalmente. Se utilizan para mecanizar piezas de grandes dimensiones.[2]

En las fresadoras de puente móvil, en lugar de moverse la mesa, se mueve la herramienta en una estructura similar a un puente grúa. Se utilizan principalmente para mecanizar piezas de grandes dimensiones.

Una fresadora para madera es una máquina portátil que utiliza una herramienta rotativa para realizar fresados en superficies planas de madera. Son empleadas en bricolaje y ebanistería para realizar ranurados, como juntas de cola de milano o machihembrados; cajeados, como los necesarios para alojar cerraduras o bisagras en las puertas; y perfiles, como molduras. Las herramientas de corte que utilizan son fresas para madera, con dientes mayores y más espaciados que los que tienen las fresas para metal.[9] [10]

Fresadoras según el número de ejes [editar]

Fresadora CNC de cinco ejes con cabezal y mesa giratoria.

Fresadora CNC de cinco ejes con cabezal y mesa giratoria.

Las fresadoras pueden clasificarse en función del número de grados de libertad que pueden variarse durante la operación de arranque de viruta.

  • Fresadora de cuatro ejes. Además del movimiento relativo entre pieza y herramienta en tres ejes, se puede controlar el giro de la pieza sobre un eje, como con un mecanismo divisor o un plato giratorio. Se utilizan para generar superficies con un patrón cilíndrico, como engranajes o ejes estriados.
  • Fresadora de cinco ejes. Además del movimiento relativo entre pieza y herramienta en tres ejes, se puede controlar o bien el giro de la pieza sobre dos ejes, uno perpendicular al eje de la herramienta y otro paralelo a ella (como con un mecanismo divisor y un plato giratorio en una fresadora vertical); o bien el giro de la pieza sobre un eje horizontal y la inclinación de la herramienta alrededor de un eje perpendicular al anterior. Se utilizan para generar formas complejas, como el rodete de una turbina Francis.[11]

Movimientos [editar]

Ejes posibles en una fresadora.

Ejes posibles en una fresadora.
Movimientos básicos de fresado. 1.- Fresado frontal 2.- Fresado frontal y tangencial 3.- Fresado tangencial en oposición. 4.- Fresado tangencial en concordancia. Movimiento de corte. Movimiento de avance. Movimiento de profundidad de pasada.

Movimientos básicos de fresado.
1.- Fresado frontal
2.- Fresado frontal y tangencial
3.- Fresado tangencial en oposición.
4.- Fresado tangencial en concordancia. Movimiento de corte. Movimiento de avance. Movimiento de profundidad de pasada.

Movimientos de la herramienta [editar]

El principal movimiento de la herramienta es el giro sobre su eje. En algunas fresadoras también es posible variar la inclinación de la herramienta o incluso prolongar su posición a lo largo de su eje de giro. En las fresadoras de puente móvil todos los movimientos los realiza la herramienta mientras la pieza permanece inmóvil.

Movimientos de la mesa [editar]

La mesa de trabajo se puede desplazar de forma manual o automática con velocidades de avance de mecanizado o con velocidades de avance rápido en vacío. Para ello cuenta con una caja de avances expresados de mm/minuto, donde es posible seleccionar el avance de trabajo adecuado a las condiciones tecnológicas del mecanizado.

  • Movimiento longitudinal: según el eje X, que corresponde habitualmente al movimiento de trabajo. Para facilitar la sujeción de las piezas la mesa está dotada de unas ranuras en forma de T para permitir la fijación de mordazas u otros elementos de sujeción de las piezas y además puede inclinarse para el tallado de ángulos. Esta mesa puede avanzar de forma automática de acuerdo con las condiciones de corte que permita el mecanizado.
  • Movimiento transversal: según el eje Y, que corresponde al desplazamiento transversal de la mesa de trabajo. Se utiliza básicamente para posicionar la herramienta de fresar en la posición correcta.
  • Movimiento vertical: según el eje Z, que corresponde al desplazamiento vertical de la mesa de trabajo. Con el desplazamiento de este eje se establece la profundidad de corte del fresado.
  • Giro respecto a un eje longitudinal: según el grado de libertad U. Se obtiene con un cabezal divisor o con una mesa oscilante.
  • Giro respecto a un eje vertical: según el grado de libertad W. En algunas fresadoras se puede girar la mesa 45º a cada lado, en otras la mesa puede dar vueltas completas.

Movimiento relativo entre pieza y herramienta [editar]

El movimiento relativo entre la pieza y la herramienta puede clasificarse en tres tipos básicos:

  • El movimiento de corte es el que realiza la punta de la herramienta alrededor del eje del portaherramientas.
  • El movimiento de avance es el movimiento de aproximación de la herramienta desde la zona cortada a la zona sin cortar.
  • El movimiento de profundización, de perforación, o de profundidad de pasada es un tipo de movimiento de avance que se realiza para aumentar la profundidad del corte.

Estructura, componentes y características [editar]

Estructura de una fresadora [editar]

Diagrama de una fresadora horizontal. 1: base. 2: columna. 3: consola. 4: carro transversal. 5: mesa. 6: puente. 7: eje portaherramientas.

Diagrama de una fresadora horizontal.
1: base. 2: columna. 3: consola. 4: carro transversal. 5: mesa. 6: puente. 7: eje portaherramientas.
Detalle de mesa de una fresadora.

Detalle de mesa de una fresadora.

Los componentes principales de una fresadora son la base, el cuerpo, la consola, el carro, la mesa, el puente y el eje de la herramienta. La base permite un apoyo correcto de la fresadora en el suelo. El cuerpo o bastidor tiene forma de columna y se apoya sobre la base o ambas forman parte de la misma pieza. Habitualmente, la base y la columna son de fundición aleada y estabilizada. La columna tiene en la parte frontal unas guías templadas y rectificadas para el movimiento de la consola y unos mandos para el accionamiento y control de la máquina.

La consola se desliza verticalmente sobre las guías del cuerpo y sirve de sujeción para la mesa. La mesa tiene una superficie ranurada sobre la que se sujeta la pieza a conformar. La mesa se apoya sobre dos carros que permiten el movimiento longitudinal y transversal de la mesa sobre la consola.

El puente es una pieza apoyada en voladizo sobre el bastidor y en él se alojan unas lunetas donde se apoya el eje portaherramientas. En la parte superior del puente suele haber montado uno o varios tornillos de cáncamo para facilitar el transporte de la máquina.[2] El portaherramientas o portafresas es el apoyo de la herramienta y le transmite el movimiento de rotación del mecanismo de accionamiento alojado en el interior del bastidor. Este eje suele ser de acero aleado al cromo-vanadio para herramientas.[8]

Características técnicas de una fresadora [editar]

Al seleccionar una fresadora para su adquisición y para realizar trabajos con ella, deben tenerse en cuenta varias características técnicas de la misma. El tamaño de las piezas a mecanizar está limitado por las dimensiones de la superficie de la mesa y los recorridos de los elementos móviles. Dependiendo de las operaciones a realizar, puede ser necesaria la posibilidad de controlar varios ejes a la vez, como los proporcionados por mesas giratorias o por cabezales divisores, o incluso controlar estos ejes de forma automática por CNC, por ejemplo para realizar contorneados. En función del material de la pieza, de las herramientas de corte y de las tolerancias de fabricación requeridas, es necesario utilizar velocidades de corte y de avance diferentes, lo cual puede hacer necesaria la posibilidad de operar con gamas de velocidades, con velocidades máximas y potencias suficientes para lograr flexibilidad en el sistema de producción.

Los dispositivos electrónicos de control, desde la visualización de cotas hasta el control numérico, permiten aumentar la productividad y la precisión del proceso productivo.

Además, una fresadora debe tener dispositivos de seguridad, como botones de parada de emergencia (coloquialmente conocidos como setas de emergencia), dispositivo de seguridad contra sobrecargas (que consiste; bien en un embrague automático que desacopla el movimiento de la herramienta cuando se alcanza un límite de fricción o se vence la acción de unos muelles; o bien en un sistema electrónico) y pantallas de protección contra la proyección de virutas o partes de la pieza o la herramienta de corte.

Otro aspecto a tener en cuenta es el peso de la máquina, que influye en el transporte de la misma y las necesidades de cimentación de la nave para que las vibraciones estén controladas en niveles admisibles. Para un buen funcionamiento de la máquina se requiere que sus holguras e imperfecciones dimensionales estén controladas y no excedan de unas tolerancias determinadas, para lo cual se realizan inspecciones periódicas. Las guías de los componentes deslizantes, como los carros de mesa o el puente, habitualmente son trapezoidales o con forma de cola de milano por esta razón.[2] Los husillos de accionamiento de los movimientos deslizantes son husillos de bolas sin juego para disminuir las fuerzas de rozamiento y así ralentizar el crecimiento de las holguras.[8]

Equipamiento de una fresadora de control numérico [editar]

Husillo de bolas sin juego del movimiento longitudinal de la mesa.

Husillo de bolas sin juego del movimiento longitudinal de la mesa.

Los equipamientos de serie y opcionales que montan las fresadoras actuales son muy variables en función de las prestaciones que tengan.

Respecto al manejo de la información, es necesario tener en cuenta el tipo de lenguaje de programación que es posible utilizar, la capacidad de memoria de la máquina para un uso posterior de los programas almacenados, así como la forma de introducción y modificación de los programas: a pie de máquina, mediante dispositivos de almacenamiento de datos (disquete o memoria USB), o mediante una tarjeta de red.

La unidad central de proceso (CPU, por sus siglas en inglés) de la máquina controla accionamientos rotativos, para lo cual se utilizan servomotores que pueden variar su velocidad en un rango continuo. El movimiento lineal de los carros de la mesa se obtiene transformando el movimiento rotacional de los servomotores mediante husillos de bolas sin juego.

La CPU obtiene datos del programa y de los sensores instalados, los cuales permiten establecer una realimentación del control de las operaciones. La precisión de estos sensores y la velocidad de procesamiento de la CPU limitan la precisión dimensional que puede obtenerse. El tipo de sensor utilizado ha evolucionado con el tiempo, siendo en la actualidad muy utilizados los sensores de efecto Hall para el control de los desplazamientos y giros realizados. Para controlar la posición del origen del sistema de referencia de los movimientos realizados y el desgaste de la herramienta se utilizan uno o varios palpadores o sondas de medida. Un palpador es un dispositivo con un vástago que acciona un pulsador al hacer contacto con la pieza o con la mesa de la máquina. También puede establecerse el origen de coordenadas realizando un contacto en movimiento de la herramienta con la zona a mecanizar.

Además de los movimientos de la pieza y de la herramienta, pueden controlarse de manera automatizada otros parámetros como la herramienta empleada, que puede cambiarse desde un almacén de herramientas instalado en la máquina; el uso o no de fluido refrigerante o la apertura y cierre de las puertas de seguridad.

Accesorios principales [editar]

Visualizador de las cotas de los ejes.

Visualizador de las cotas de los ejes.

Existen varios accesorios que se instalan en las fresadoras para realizar operaciones de mecanizado diferentes o para una utilización con mayor rapidez, precisión y seguridad:[12]

  • Dispositivos de adición de ejes: cabezal multiangular (permite orientar el eje del portaherramientas), divisor universal con contrapunto y juego de engranes y mesa circular divisora.
  • Dispositivos para sujeción de piezas: plato universal de 3 garras con contraplato; contrapunto y lunetas; mordaza giratoria graduada; mordaza hidráulica.
  • Dispositivos para sujeción de herramientas: ejes porta-fresas largos y cortos, eje porta-pinzas y juego de pinzas.
  • Dispositivos para operaciones especiales: aparato de mortajar giratorio, cabezal de mandrinar.
  • Dispositivos de control: visualización digital de cotas y pal

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Example of a CNC vertical milling center

Example of a CNC vertical milling center

A milling machine is a machine tool used for the shaping of metal and other solid materials. Its basic form is that of a rotating cutter which rotates about the spindle axis (similar to a drill), and a table to which the workpiece is affixed. The cutter and workpiece move relative to each other, generating a toolpath along which material is removed. The movement is precisely controlled, usually with slides and leadscrews or analogous technology. Often the movement is achieved by moving the table while the cutter rotates in one place, but regardless of how the parts of the machine slide, the result that matters is the relative motion between cutter and workpiece. Milling machines may be operated manually or by CNC (computer numerical control).

Milling machines can perform a vast number of operations, some of them with quite complex toolpaths, such as slot cutting, planing, drilling, diesinking, rebating, routing, etc.

Cutting fluid is often pumped to the cutting site to cool and lubricate the cut, and to sluice away the resulting swarf.

[edit] Types of milling machines

A miniature hobbyist mill plainly showing the basic parts of a mill.

A miniature hobbyist mill plainly showing the basic parts of a mill.
  1. Hand milling machine
  2. Plain milling machine
  3. Universal milling machine
  4. Omniversal milling machine

There are two main types of mill: the vertical mill and the horizontal mill. In the vertical mill the spindle axis is vertically oriented. Milling cutters are held in the spindle and rotate on its axis. The spindle can generally be extended (or the table can be raised/lowered, giving the same effect), allowing plunge cuts and drilling. There are two subcategories of vertical mills: the bedmill and the turret mill. Turret mills, like the ubiquitous Bridgeport, are generally smaller than bedmills, and are considered by some to be more versatile. In a turret mill the spindle remains stationary during cutting operations and the table is moved both perpendicular to and parallel to the spindle axis to accomplish cutting. In the bedmill, however, the table moves only perpendicular to the spindle's axis, while the spindle itself moves parallel to its own axis. Also of note is a lighter machine, called a mill-drill. It is quite popular with hobbyists, due to its small size and lower price. These are frequently of lower quality than other types of machines, however.

A horizontal mill has the same sort of xy table, but the cutters are mounted on a horizontal arbor across the table. A majority of horizontal mills also feature a +15/-15 degree rotary table that allows milling at shallow angles. While endmills and the other types of tools available to a vertical mill may be used in a horizontal mill, their real advantage lies in arbor-mounted cutters, called side and face mills, which have a cross section rather like a circular saw, but are generally wider and smaller in diameter. Because the cutters have good support from the arbor, quite heavy cuts can be taken, enabling rapid material removal rates. These are used to mill grooves and slots. Plain mills are used to shape flat surfaces. Several cutters may be ganged together on the arbor to mill a complex shape of slots and planes. Special cutters can also cut grooves, bevels, radii, or indeed any section desired. These specialty cutters tend to be expensive. Simplex mills have one spindle, and duplex mills have two. It is also easier to cut gears on a horizontal mill.

A more complex form of the milling machine is the Universal milling machine, in which the rotating cutter can be oriented vertically or horizontally, increasing the flexibility of the machine tool. The table of the universal machine can be swiveled through a small angle (up to about 15 degrees), enabling the axis of the spindle to coincide with the axis of a helix to be milled with the use of a gear driven indexing head.

[edit] Milling machine variants

  • Box or column mills are very basic hobbyist bench-mounted milling machines that feature a head riding up and down on a column or box way.
  • Turret or Vertical ram mills are more commonly referred to as bridgeport-type milling machines. The spindle can be aligned in many different positions for a very versatile, if somewhat less rigid machine.
  • C-Frame mills are larger, industrial production mills. They feature a knee and fixed spindle head that is only mobile vertically. They are typically much more powerful than a turret mill, featuring a separate hydraulic motor for integral hydraulic power feeds in all directions, and a twenty to fifty horsepower motor. Backlash eliminators are almost always standard equipment. They use large NMTB 40 or 50 tooling. The tables on C-frame mills are usually 18" by 68" or larger, to allow multiple parts to be machined at the same time.
  • Knee mill refers to any milling machine that has a vertically adjustable table.
  • Bed mill refers to any milling machine where the spindle is on a pendant that moves up and down to move the cutter into the work. These are generally more rigid than a knee mill.
  • Ram type mill refers to a mill that has a swiveling cutting head mounted on a sliding ram. The spindle can be oriented either vertically or horizontally, or anywhere in between. Van Norman specialized in ram type mills through most of the 20th century, but since the advent of CNC machines ram type mills are no longer made.
  • Jig borers are vertical mills that are built to bore holes, and very light slot or face milling. They are typically bed mills with a long spindle throw. The beds are more accurate, and the handwheels are graduated down to .0001" for precise hole placement.
  • Horizontal boring mills are large, accurate bed horizontal mills that incorporate many features from various machine tools. They are predominantly used to create large manufacturing jigs, or to modify large, high precision parts. They have a spindle stroke of several (usually between four and six) feet, and many are equipped with a tailstock to perform very long boring operations without losing accuracy as the bore increases in depth. A typical bed would have X and Y travel, and be between three and four feet square with a rotary table or a larger rectangle without said table. The pendant usually has between four and eight feet in vertical movement. Some mills have a large (30" or more) integral facing head. Right angle rotary tables and vertical milling attachments are available to further increase productivity.
  • Floor mills have a row of rotary tables, and a horizontal pendant spindle mounted on a set of tracks that runs parallel to the table row. These mills have predominantly been converted to CNC, but some can still be found (if one can even find a used machine available) under manual control. The spindle carriage moves to each individual table, performs the machining operations, and moves to the next table while the previous table is being set up for the next operation. Unlike any other kind of mill, floor mills have floor units that are entirely movable. A crane will drop massive rotary tables , X-Y tables , and the like into position for machining, allowing the largest and most complex custom milling operations to take place.
  • Portical mills It has the spindle mounted in a T structure

[edit] Computer numerical control

Thin wall milling of aluminum using a water based coolant on the milling cutter

Thin wall milling of aluminum using a water based coolant on the milling cutter

Most CNC milling machines or machining centers are computer controlled vertical mills with the ability to move the spindle vertically along the Z-axis. This extra degree of freedom permits their use in diesinking, engraving applications, and 2.5D surfaces such as relief sculptures. When combined with the use of conical tools or a ball nose cutter, it also significantly improves milling precision without impacting speed, providing a cost-efficient alternative to most flat-surface hand-engraving work.

Five-axis machining center with rotating table and computer interface

Five-axis machining center with rotating table and computer interface

CNC machines can exist in virtually any of the forms of manual machinery, like horizontal mills. The most advanced CNC milling-machines, the 5-axis machines, add two more axes in addition to the three normal axes (XYZ). Horizontal milling machines also have a C or Q axis, allowing the horizontally mounted workpiece to be rotated, essentially allowing asymmetric and eccentric turning. The fifth axis (B axis) controls the tilt of the tool itself. When all of these axes are used in conjunction with each other, extremely complicated geometries, even organic geometries such as a human head can be made with relative ease with these machines. But the skill to program such geometries is beyond that of most humans. Therefore, 5-axis milling machines are practically always programmed with CAM.

With the declining price of computers, free operating systems such as Linux, and open source CNC software, the entry price of CNC machines has plummeted. For example, Sherline, Prazi, and others make desktop CNC milling machines that are affordable by hobbyists.

High speed steel with cobalt endmills used for cutting operations in a milling machine.

High speed steel with cobalt endmills used for cutting operations in a milling machine.

[edit] Milling machine tooling

There is some degree of standardization of the tooling used with CNC Milling Machines and to a much lesser degree with manual milling machines.

CNC Milling machines will nearly always use SK (or ISO), CAT, BT or HSK tooling. SK tooling is the most common in Europe, while CAT tooling, sometimes called V-Flange Tooling, is the oldest variation and is probably still the most common in the USA. CAT tooling was invented by Caterpillar Inc. of Peoria, Illinois in order to standardize the tooling used on their machinery. CAT tooling comes in a range of sizes designated as CAT-30, CAT-40, CAT-50, etc. The number refers to the Association for Manufacturing Technology (formerly the National Machine Tool Builders Association (NMTB)) Taper size of the tool.

CAT-40 Toolholder

CAT-40 Toolholder

An improvement on CAT Tooling is BT Tooling, which looks very similar and can easily be confused with CAT tooling. Like CAT Tooling, BT Tooling comes in a range of sizes and uses the same NMTB body taper. However, BT tooling is symmetrical about the spindle axis, which CAT tooling is not. This gives BT tooling greater stability and balance at high speeds. One other subtle difference between these two toolholders is the thread used to hold the pull stud. CAT Tooling is all Imperial thread and BT Tooling is all Metric thread. Note that this affects the pull stud only, it does not affect the tool that they can hold, both types of tooling are sold to accept both Imperial and metric sized tools.

SK and HSK tooling, sometimes called "Hollow Shank Tooling", is much more common in Europe where it was invented than it is in the United States. It is claimed that HSK tooling is even better than BT Tooling at high speeds. The holding mechanism for HSK tooling is placed within the (hollow) body of the tool and, as spindle speed increases, it expands, gripping the tool more tightly with increasing spindle speed. There is no pull stud with this type of tooling.

The situation is quite different for manual milling machines — there is little standardization. Newer and larger manual machines usually use NMTB tooling. This tooling is somewhat similar to CAT tooling but requires a drawbar within the milling machine. Furthermore, there are a number of variations with NMTB tooling that make interchangeability troublesome.

Boring head on Morse Taper Shank

Boring head on Morse Taper Shank

Two other tool holding systems for manual machines are worthy of note: They are the R8 collet and the Morse Taper #2 collet. Bridgeport Machines of Bridgeport, Connecticut so dominated the milling machine market for such a long time that their machine "The Bridgeport" is virtually synonymous with "Manual milling machine." The bulk of the machines that Bridgeport made from about 1965 onward used an R8 collet system. Prior to that, the bulk of the machines used a Morse Taper #2 collet system.

As an historical footnote: Bridgeport is now owned by Hardinge Brothers of Elmira, New York.

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersA

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Burnishing is a form of pottery decoration in which the surface of the pot is polished, using a hard smooth surface such as a wooden or bone spatula, smooth stones, or even glass bulbs, while it still is in a leathery 'green' state, i.e. before firing. After firing, the surface is extremely shiny. Often the whole outer surface of the pot is thus decorated, but in certain ceramic traditions there is 'pattern burnishing' where the outside and, in the case of open bowls, the inside, are decorated with burnished patterns in which some areas are left matte.

This technique can be applied to concrete masonry units as well, creating a rich, stately appearance that one often can find inside educational facilities, financial institutions and even sporting venues such as Lambeau Field in Green Bay, Wisconsin, United States. This finish works for exterior use as well, the smooth face lending itself to a stunning mix of textures when combined with rougher, splitface block.

Burnishing can also be applied to wood. Hard woods are best to use with this. Rub them along one another, the more important one should be rubbed down its grain, but crossways will still work, and shortly a glossy sheen will come up and the wood will become slick. Burnishing does not protect the wood like a varnish does, but you do not have to wait for a burnished piece of wood to dry as you would if you had varnished it.

If one wood has a dye in it, or is colored in some way, it may rub off onto the other wood, so choose carefully and perform a test rub first.

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

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弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

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*用金刚石刀具切削加工钛合金有哪些特点?

从加工钛合金的各种刀具材料切削实验的结果可以看出,金刚石刀具加工钛合金的效果最为显著。这是因为金刚石在钛中的溶解度比在铁中小得多,切削时金刚石刀具的扩散磨损很小,故用金刚石刀具切削钛合金有以下特点:

(1)有很高的耐用度:用硬质合金刀具和金刚石复合片刀具车削钛合金棒料,采用的车削用量为Vc=56 m/minαp=1 mmf=0.05 mm/r,用硬质合金刀具车削时,刀具很快就磨损了,切下的切屑体积仅有0.07 cm3;而在相同的磨损条件下,金刚石车刀却能切下多得多的切屑,切屑体积高达132 cm3,是硬质合金刀具的1885倍。通过切削钛合金试验,在相同的条件下,刀具材料磨损量最大的是氧化铝基陶瓷,其次是硬质合金,磨损量最小的是金刚石。

(2)有很高的导热性:钛合金的导热系数为5.4410.47W(m.K),是45号钢的1/51/6,而金刚石的导热系数非常高,达146.5 W(m.K),是45号钢的3倍、硬质合金的1.77倍,加上金刚石硬度高,切削刃可磨得非常锋利,切削时产生的切削热较少,刀具又能传出很大部分切削热。因此用金刚石刀具加工钛合金的切削温度低。

(3)允许较高的切削速度:用YG类硬质合金加工TC4钛合金时,切削速度一般采用Vc=2050 m/min;而用金刚石刀具在没用切削液干切时采用Vc=100 m/min,湿切时可高达Vc=200 m/min,比硬质合金高出好几倍,且刀具几乎看不出有多少磨损。

(4)粘结和扩散磨损最小:用于切削钛合金的各种刀具材料中,金刚石与钛合金间产生粘结和扩散的可能性最小,即切削时刀具产生粘结磨损和扩散磨损最小。

实践证明,精切钛合金时以金刚石刀具最佳,粗加工时以YG类硬质合金湿切为好。金刚石刀具的几何参数是γ0=-5°、α0=17°、κr=30°、κ´r=20°、λs=0°,rε=0.1 mm;切削用量是Vc=8090 m/minαp =0.20.4 mmf=0.050.07 mm/r

*切削加工钛合金的实例有哪些?

(1)145 mm×65 mm的钛合金车成圆棒,在Vc=56m/minαp =2 mmf =0.1 mm/r的情况下,开始用YG8硬质合金刀具,只车下0.7 cm3体积的切屑。后改用金刚石复合刀片的车刀,切下切屑的体积达143 cm3,为硬质合金刀具的204倍,且后刀面磨损很小。又如,用天然金刚石刀具,在干式切削时,在Vc=100 m/min的条件下,切削30 min后,刀具几乎没磨损。在有切削液的条件下,切削速度可达200 m/min

(2)铣削TB2钛合金,刀具材料为YS30硬质合金,在Vc=100150 m/minαp =0.20.5 mmαf =0.060.08mm/z的条件下,切削十分轻快,刀具磨损很小。

(3)TC4钛合金车外圆和内孔,采用YM052硬质合金为刀具材料,在Vc=70120 m/minαp =12 mmf=0.2 mm/r的条件下,刀具磨损比较小,而且表面粗糙度Rn可达0.8μm

(4)TC4钛合金上加工M185×3的螺纹,螺纹为50mm长。采用YM051超细颗粒硬质合金车刀,刀具可车56件。

(5)用不同切削速度加工TC4钛合金时,切削条件为:γ0=3°,α0=14°,κr =κ´r =45°,rε=1 mmf=0.16 mm/rtip=1 mm,切削速度分别为30 m/min6070 m/min90100m/min,结果是:低速时YS2有很高的耐磨性,在高速时,YD15的耐磨性高于YS2

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

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情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

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弊社は各領域に供給できる内容は:


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Hardness refers to various properties of matter in the solid phase that give it high resistance to various kinds of shape change when force is applied. Hard matter is contrasted with soft matter.

Macroscopic hardness is generally characterized by strong intermolecular bonds. However, the behavior of solid materials under force is complex, resulting in several different scientific definitions of what might be called "hardness" in everyday usage.

In materials science, there are three principal operational definitions of hardness:

In physics, hardness encompasses:

[edit] Materials science

In materials science, hardness is the characteristic of a solid material expressing its resistance to permanent deformation. Hardness can be measured on the Mohs scale or various other scales. Some of the other scales used for indentation hardness in engineering—Rockwell, Vickers, and Brinell—can be compared using practical conversion tables.

[edit] Scratch hardness

In mineralogy, hardness commonly refers to a material's ability to penetrate softer materials. An object made of a hard material will scratch an object made of a softer material. Scratch hardness is usually measured on the Mohs scale of mineral hardness. One tool to make this measurement is the sclerometer.

Pure diamond is the hardest known natural mineral substance and will scratch any other natural material. Diamond is therefore used to cut other diamonds; in particular, higher-grade diamonds are used to cut lower-grade diamonds.

The hardest substance known today is aggregated diamond nanorods, with a hardness over 12 of and a stiffness 1.11 of diamond. Estimates from proposed molecular structure indicate the hardness of beta carbon nitride should also be greater than diamond (but less than ultrahard fullerite). This material has not yet been successfully synthesized.

Other materials which can scratch diamond include boron suboxide and rhenium diboride.

[edit] Indentation hardness


A Vickers hardness tester

A Vickers hardness tester
Main article: Indentation hardness

Primarily used in engineering and metallurgy, indentation hardness seeks to characterise a material's hardness; i.e. its resistance to permanent, and in particular plastic, deformation. It is usually measured by loading an indenter of specified geometry onto the material and measuring the dimensions of the resulting indentation.

There are several alternative definitions of indentation hardness, the most common of which are

There is, in general, no simple relationship between the results of different hardness tests. Though there are practical conversion tables for hard steels, for example, some materials show qualitatively different behaviours under the various measurement methods. The Vickers and Brinell hardness scales correlate well over a wide range, however, with Brinell only producing overestimated values at high loads.

Hardness increases with decreasing particle size. This is known as the Hall-Petch effect. However, below a critical grain-size, hardness decreases with decreasing grain size. This is known as the inverse Hall-Petch effect.

For measuring hardness of nanograined materials, nanoindentation is used.

In the December 4, 2005 issue of The Jerusalem Post, Professors Eli Altus, Harold Basch and Shmaryahu Hoz, with doctoral student Lior Itzhaki reported the discovery of a polyyne that is 40 times harder than diamond. It is a "superhard" molecular rod, comprised of acetylene units.

It is important to note that hardness of a material to deformation is dependent to its microdurability or small-scale shear modulus in any direction, not to any rigidity or stiffness properties such as its bulk modulus or Young's modulus. Scientists and journalists often confuse stiffness for hardness[1][2], and spuriously report materials that are not actually harder than diamond because the anisotropy of their solid cells compromise hardness in other dimensions, resulting in a material prone to spalling and flaking in squamose or acicular habits in that dimension. E.g., osmium is stiffer than diamond but is as hard as quartz. In other words, a claimed hard material should have similar hardness characteristics at any location on its surface.

[edit] Rebound hardness

Also known as dynamic hardness, rebound hardness measures the height of the "bounce" of a diamond-tipped hammer dropped from a fixed height onto a material. The device used to take this measurement is known as a scleroscope. [3]

One scale that measures rebound hardness is the Bennett Hardness Scale.

[edit] Physics

Diagram of a Stress-strain curve, showing the relationship between stress (force applied per unit area) and strain or deformation of a ductile metal.

Diagram of a Stress-strain curve, showing the relationship between stress (force applied per unit area) and strain or deformation of a ductile metal.

In solid mechanics, solids generally have three responses to force, depending on the amount of force and the type of material:

  • They exhibit elasticity—the ability to temporarily change shape, but return to the original shape when the pressure is removed. "Hardness" in the elastic range—a small temporary change in shape for a given force—is known as stiffness in the case of a given object, or a high elastic modulus in the case of a material.
  • They exhibit plasticity—the ability to permanently change shape in response to the force, but remain in one piece. The yield strength is the point at which elastic deformation gives way to plastic deformation. Deformation in the plastic range is non-linear, and is described by the stress-strain curve. This response produces the observed properties of scratch and indentation hardness, as described and measured in materials science. Some materials exhibit both elasticity and viscosity when undergoing plastic deformation; this is called viscoelasticity.
  • They fracture—split into two or more pieces. The "ultimate strength" or toughness of an object is the point at which fracture occurs.

Strength is a measure of the extent of a material's elastic range, or elastic and plastic ranges together. This is quantified as compressive strength, shear strength, tensile strength depending on the direction of the forces involved. Ultimate strength is measure of the maximum strain a material can withstand.

Brittleness, in technical usage, is the tendency of a material to fracture with very little or no detectable deformation beforehand. Thus in technical terms, a material can be both brittle and strong. In everyday usage "brittleness" usually refers to the tendency to fracture under a small amount of force, which exhibits both brittleness and a lack of strength (in the technical sense). For brittle materials, yield strength and ultimate strength are the same, because they do not experience detectable plastic deformation. The opposite of brittleness is ductility.

The toughness of a material is the maximum amount of energy it can absorb before fracturing, which is different than the amount of force that can be applied. Toughness tends to be small for brittle materials, because it is elastic and plastic deformations that allow materials to absorb large amounts of energy.

Materials whose properties are different in different directions (because of an asymmetrical crystal structure) are referred to as anisotropic.

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

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Bewise Inc. www.tool-tool.com Reference source from the internet.

硬さ(hardness、硬度)とは物質、材料の特に表面または表面近傍の機械的性質の一つ。工業的に比較的簡単に検査でき、これを硬さ試験法と呼ぶ。例えば鋼製品の熱処理結果の管理などに用いられている。

硬さの概念は、それを数値化して表現しようとする場合、定義の仕方により様々な値を取り得る。 硬さ試験に多くの方法があるのは、利用しようとする実用材料、たとえば金属セラミックスゴムなどの材料特性により、微小な変形を与える力に対する挙動がそれぞれ異なり、また硬さ試験によって代用的に評価しようとする材料の性能項目が異なるために、実用目的のためにいろいろな測定法が開発されたためだと思われる。

金属では押し込み硬さ試験法が多く用いられる。これは一定荷重を加えてできる圧痕(くぼみ)の面積または深さから変形のしにくさ(硬さ)を評価するものだ。加える荷重圧痕をつける圧子先端の形状、硬さ値の計算方法がそれぞれ定義されている。

ゴムでは一定荷重を加えた時の変形量を硬さ値にする硬さ測定法が多く用いられている。

以下に示す複数の測定手段(定義)とそれに対応する値(硬さの尺度)が存在する。代表的な硬さ測定法の間の対応表が入手できるが、限定された材料で相関をとったもので大雑把な目安である。

”硬度”は、水の軟水、硬水の度合いの尺度(物質の”硬さ”とは関係ない)にも使用されることがあるので注意が必要。(硬度_(水)を参照。)

[編集] 硬さ一覧表

試験法名 分類 圧子形状 硬さ算出法 解説
ブリネル硬さ 押込み硬さ 球(一般に10 mmを使用) 圧痕表面積で試験荷重を割って算出
ビッカース硬さ 押込み硬さ 頂角136°四角錐 圧痕表面積で試験荷重を割って算出
ヌープ硬さ 押込み硬さ 頂角172.5°四角錐(対角線長比 1:7.11) 圧痕表面積で試験荷重を割って算出
ロックウェル硬さ 押込み硬さ 頂角120°円錐(先端0.3 mm)または鋼球(φ1.5875 mm) 試験荷重を加えた後、基準荷重に戻したときのくぼみの深さの差h
HR*=100-500h (HRA,HRD,HRC)
圧子・荷重によりいろいろなスケールがある(別表)。
スーパーフィシャル硬さ 押込み硬さ 頂角120°円錐(先端0.3 mm)または鋼球(φ1.5875 mm) 試験荷重を加えた後、基準荷重に戻したときのくぼみの深さの差h
HR*=100-1000h
ロックウェルより低試験荷重
マイヤ硬さ 押込み硬さ
測定荷重を圧子投影面積で割ったもの
HM=W/A
Hvなどの算出が圧子接触面積で割るのに比して物理的意味が高いとされている。
ジュロメータ硬さ 押込み硬さ 頂角35°円錐 圧子の押し込み深さ。822 gで押し込み深さ0を100、押し込み深さ2.54 mmで0 樹脂用硬さ計
バーコール硬さ 押込み硬さ 頂角26°円錐 圧子の押し込み深さ 樹脂用硬さ計
モノトロン硬さ 押込み硬さ 0.75 mm 球形圧子 圧子の押し込み深さ0.0457 mmになるときの荷重 樹脂用硬さ計
マルテンス硬さ ヒッカキ硬さ 対面角90°ピラミッド 0.01 mm巾のヒッカキ巾の荷重
ショア硬さ 反発硬さ


[編集] ロックウェル硬さスケール測定条件表

スケール 圧子 試験荷重 スケール 圧子 試験荷重 スケール 圧子 試験荷重
C 120°ダイアモンド
円錐圧子
150 kg G 1/16"鋼球 150 kg M 1/4"鋼球 100 kg
D 100 kg B 100 kg R 1/2"鋼球 60 kg
A 60 kg F 60 kg H 1/8"鋼球 60 kg






E 1/8"鋼球 100 kg

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

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A cermet is a composite material composed of ceramic (cer) and metallic (met) materials. A cermet is ideally designed to have the optimal properties of both a ceramic, such as high temperature resistance and hardness, and those of a metal, such as the ability to undergo plastic deformation. The metal is used as a binder for an oxide, boride, carbide, or alumina. Generally, the metallic elements used are nickel, molybdenum, and cobalt. Depending on the physical structure of the material, cermets can also be metal matrix composites, but cermets are usually less than 20% metal by volume.

Cermets are used in the manufacture of resistors (especially potentiometers), capacitors, and other electronic components which may experience high temperatures.

In the tool world, tungsten carbide is considered a cermet although tungsten carbide is so widely used that it is considered a class by itself.

Cermets are being used instead of tungsten carbide in saws and other brazed tools due to their superior wear and corrosion properties. TiCN, TiC, TiN and similar can be brazed like tungsten carbide if properly prepared however they require special handling during grinding.

More complex materials, know as Cermet 2 or Cermet II, are being utilized since they give considerably longer life in cutting tools while both brazing and grinding like tungsten carbide.

Some types of cermets are also being considered for use as spacecraft shielding as they resist the high velocity impacts of micrometeoroids and orbital debris much more effectively than more traditional spacecraft materials such as aluminum and other metals.

[edit] History[1]

After World War II, the need to develop high temperature and high stress-resistant materials in the US became clear. During the war, German scientists developed oxide base cermets as substitutes for alloys. They saw a use for this for the high-temperature sections of new jet engines as well as high temperature turbine blades. Today ceramics are routinely implemented in the combuster part of jet engines because it provides a heat resistant chamber. Ceramic turbine blades have also been developed. These blades are lighter than steel and allow for greater acceleration of the blade assemblies.

The United States Air Force saw potential in the material technology and became one of the principal sponsors for various research programs in the US. Some of the first universities to research were Ohio State University, University of Illinois, and Rutgers University.

The word cermet was actually coined by the United States Air Force, the idea being that they are a combination of two materials, a metal and a ceramic. Basic physical properties of metals include ductility, high strength, and high thermal conductivity. Ceramics possess basic physical properties such as a high melting point, chemical stability, and especially oxidation resistance.

The first ceramic metal material developed used magnesium oxide (MgO), Beryllium oxide (BeO), and aluminum oxide (Al2O3) for the ceramic part. Emphasis on high stress rupture strengths was around 1800F.[2] Ohio State University was the first to develop Al2O3 based cermets with high stress rupture strengths around 2200F. Kennametal, a metal-working and tool company based in Latrobe, PA, developed the first titanium carbide cermet with a 2800 psi and 100 hour stress-to-rupture strength at 1800F. Jet engines operate at this temperature and further research was invested on using these materials for components.

Quality control in manufacturing these ceramic metal composites was hard to standardize. Production had to be kept to small batches and within these batches, the properties varied greatly. Failure of the material was usually a result of undetected flaws usually nucleated during processing.

The existing technology in the 1950s reached a limit for jet engines where little more could be improved. Subsequently, engine manufactures were reluctant to develop ceramic metal engines.

Interest was renewed in the 1960s when silicon nitride and silicon carbide were looked at more closely. Both materials possessed better thermal shock resistance, high strength, and moderate thermal conductivity.

[edit] Applications

[edit] Ceramic-to-metal joints and seals

Cermets were first used extensively in ceramic-to-metal joint applications. Construction of vacuum tubes was one of the first critical systems, with the electronics industry employing and developing such seals. German scientists recognized that vacuum tubes with improved performance and reliability could be produced by substituting ceramics for glass. Ceramic tubes can be outgassed at higher temperatures. Because of the high-temperature seal, ceramic tubes withstand higher temperatures than glass tubes. Ceramic tubes are also mechanically stronger and less sensitive to thermal shock than glass tubes.[3] Today, cermet vacuum tube coatings have proved to be key to solar hot water systems.

Ceramic-to-metal mechanical seals have also been used. Traditionally they have been used in fuel cells and other devices that convert chemical, nuclear, or thermionic energy to electricity. The ceramic-to-metal seal is required to isolate the electrical sections of turbine-driven generators designed to operate in corrosive liquid-metal vapors.[3]

[edit] Bioceramics

Bioceramics play an extensive role in biomedical materials. The development of these materials and diversity of manufacturing techniques has broadened the applications that can be used in the human body. They can be in the form of thin layers on metallic implants, composites with a polymer component, or even just porous networks. These materials work well within the human body for several reasons. They are inert, and because they are resorbable and active, the materials can remain in the body unchanged. They can also dissolve and actively take part in physiological processes, for example, when hydroxylapatite, a material chemically similar to bone structure, can integrate and help bone grow into it. Common materials used for bioceramics include alumina, zirconia, calcium phosphate, glass ceramics, and pyrolytic carbons.

One important use of bioceramics is in hip replacement surgery. A hip joint essentially is a multiaxial ball and socket. The materials used for the replacement hip joints were usually metals such as titanium with the hip socket usually lined with plastic. The multiaxial ball was tough metal ball but was eventually replaced with a longer lasting ceramic ball. This reduced the roughening associated with the metal wall against the plastic lining of the artificial hip socket. The use of ceramic implants extended the life of the hip replacement parts.[4]

Cermets are also used in dentistry as a material for fillings and prostheses.

[edit] Cermets in transportation

Ceramic parts have been used in conjunction with metal parts as friction materials for brakes and clutches.[3]

[edit] Other applications

The United States Army and British Army has had extensive research in the development of cermets. These include the development of lightweight ceramic projectile proof armor for soldiers and also Chobham armor.

Cermets are also used in machining on cutting tools.

A cermet of depleted fissiable material (e.g. uranium, plutonium) and sodalite has been researched for its benefits in the storage of nuclear waste.[5] Similar composites have also been researched for use as a fuel source.

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンド


beeway 發表在 痞客邦 留言(0) 人氣()


Bewise Inc. www.tool-tool.com Reference source from the internet.

サーメット (cermet ) は、金属の炭化物窒化物など硬質化合物の粉末を金属を結合材として焼結した複合材料で、定義上は超硬合金と呼ばれる炭化タングステン(WC)を主成分としたものも含まれるが、これを別のものとして扱うことが多い。名称はceramics( セラミックス )とmetal( 金属 )からの造語である。これは、1959年にセラミックスよりはねばさの点が少し大きい工具材料として開発された。

全般的に、サーメットは耐熱性や耐摩耗性が高いが、その反面、脆く欠け易い。主に切削工具の材料として使われるほか、化学プラントの機械の部品や、高温用のノズルなどにも用いられている。

サーメットの組成(wt%) の1例としては、TiC-20TiN-15WC-10Mo2C-5Ni が挙げられる。

[編集] 切削工具材質としてのサーメット

切削工具材質には、主に炭化チタン(TiC)や炭窒化チタン(TiCN)などのチタン化合物ニッケル(Ni)やコバルト(Co)で結合したものが多く用いられる。こうしたチタン系のサーメットは、超硬合金と比べてとの親和性が低く、の仕上げ切削に於いてとくに有効とされる。 この他に硬質化合物としては炭化ニオブ(NbC)なども用いられる。

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

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v d e
Iron alloy phases

Austenite (γ-iron; hard)
Bainite
Martensite
Cementite (iron carbide; Fe3C)
Ledeburite (ferrite - cementite eutectic, 4.3% carbon)
Ferrite (α-iron, δ-iron; soft)
Pearlite (88% ferrite, 12% cementite)
Spheroidite

Types of steel

Carbon steel (≤2.1% carbon; low alloy)
Stainless steel (steel with chromium)
HSLA steel (high strength low alloy)
Tool steel (very hard)

Other iron-based materials

Cast iron (>2.1% carbon)
Wrought iron (contains slag)
Ductile iron


Tool steel refers to a variety of carbon and alloy steels that are particularly well-suited to be made into tools. Their suitability comes from their distinctive hardness, resistance to abrasion, their ability to hold a cutting edge, and/or their resistance to deformation at elevated temperatures (red-hardness).

With a carbon content between 0.7% and 1.4%, tool steels are manufactured under carefully controlled conditions to produce the required quality. The manganese content is often kept low to minimise the possibility of cracking during water quenching. However, proper heat treating of these steels is important for adequate performance, and there are many suppliers who provide tooling blanks intended for oil quenching.

Tool steels are made to a number of grades for different applications. Choice of grade depends on, among other things, whether a keen cutting edge is necessary, as in stamping dies, or whether the tool has to withstand impact loading and service conditions encountered with such hand tools as axes, pickaxes, and quarrying implements. In general, the edge temperature under expected use is an important determinant of both composition and required heat treatment. The higher carbon grades are typically used for such applications as stamping dies, metal cutting tools, etc.

Tool steels are also used for special applications like injection molding, because the resistance to abrasion is an important criterion for a mold that will be used to produce hundreds of thousands of parts.

[edit] AISI-SAE Grades

The AISI-SAE grades of tool steel is the most common scale used to identify various grades of tool steel. Individual alloys within a grade are given a number; for example: A2, O1, etc.

AISI-SAE Tool Steel Grades
Defining property AISI-SAE grade Significant characteristics
Water-hardening W
Cold-working O Oil-hardening
A Air-hardening; medium alloy
D High carbon; high chromium
Shock resisting S Tungsten base
High speed T Tungsten base
M Molybdenum base
Hot-working H H1-H19: chromium base
H20-H39: tungsten base
H40-H59: molybdenum base
Plastic mold P
Special purpose L Low alloy
F Carbon tungsten

[edit] Water-hardening grades

W-grade tool steel gets its name from its defining property of having to be water quenched. W-grade steel is essentially high carbon plain-carbon steel. This type of tool steel is the most commonly used tool steel because of its low cost compared to other tool steels. They work well for small parts and applications where high temperatures are not encountered; above 150 °C (300 °F) it begins to soften to a noticeable degree. Hardenability is low so W-grade tool steels must be quenched in water. These steels are rather brittle.

The toughness of W-grade tool steels are increased by alloying with manganese, silicon, and molybdenum. Up to 0.20% of vanadium is used to retain fin grain sizes during heat treating.

Typical applications for various carbon compositions are:

  • 0.60—0.75% carbon: machine parts, chisels, setscrews; properties include medium hardness with good toughness and shock resistance.
  • 0.76—0.90% carbon: forging dies, hammers, and sledges.
  • 0.91—1.10% carbon: general purpose tooling applications that require a good balance of wear resistance and toughness, such as drills, cutters, and shear blades.
  • 1.11—1.30% carbon: small drills, lathe tools, razor blades, and other light-duty applications where extreme hardness is required with out great toughness.

[edit] Cold-working grades

Grade-O refers to oil hardening and grade-A refers to air hardening. These tool steels are used on larger parts or parts that require minimal distortion during hardening. More alloying elements are used in these steels, as compared to water-hardening grades. These alloys increase the steels' hardenability, and thus require a less severe quenching process. These steels are also less likely to crack.

D-grade tool steels contain between 10% and 18% chromium. These steels retain their hardness up to a temperature of 425 °C (800 °F). Common applications for these grade of tool steel is forging dies, die-casting die blocks, and drawing dies.

[edit] Shock resisting grades

S-grade tool steel are designed to resist shock at both low and high temperatures. A low carbon content is required for the necessary toughness (approximately 0.5% carbon). Carbide-forming alloys provide the necessary abrasion resistance, hardenability, and hot-working characteristics.

[edit] High speed grades

Main article: High speed steel

T-grade and M-grade tool steels are used for cutting tools where strength and hardness must be retained at temperatures up to or exceeding 760 °C (1400 °F). M-grade tool steels were developed to reduce the amount of tungsten and chromium required.

T1 (also known as 18-4-1) is a common T-grade alloy. Its composition is 0.7% carbon, 18% tungsten, 4% chromium, and 1% vanadium. M2 is a common M-grade alloy.

[edit] Hot-working grades

H-grade tool steels were developed for strength and hardness during prolonged exposure to elevated temperatures. All of these tool steels use a substantial amount of carbide forming alloys. H1 to H19 are based on a chromium content of 5%; H20 to H39 are based on a tungsten content of 9 to 18% and a chromium content of 3 to 4%; H40 to H59 are molybdenum based.

[edit] Special purpose grades

  • P-grade tool steel is short for plastic mold steels. They are designed to meet the requirements of zinc die casting and plastic injection molding dies.
  • L-grade tool steel is short for low alloy special purpose tool steel. L6 is extremely tough.
  • F-grade tool steel is water hardened and substantially more wear resistant than W-grade tool steel.

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)


beeway 發表在 痞客邦 留言(0) 人氣()


Bewise Inc. www.tool-tool.com Reference source from the internet.

工具鋼 (こうぐこう)とは、0.3~2.0%の炭素を含むで、硬さと耐磨耗性に優れ、金属加工に用いられる刃物治具金型等に用いられる。日本刀の刃先は現在の炭素工具鋼の源流であり玉鋼和鋼)と呼ばれる。商品分類としては玉鋼や高合金工具鋼については高級金属もしくは高級特殊鋼の代表例としてあげられるが、現在の炭素工具鋼は低合金鋼具鋼の範疇に入る。

低合金工具鋼ダイス鋼高速度工具鋼などの種類がある。工具鋼は室温状態であっても製造時と使用時の強度変化が最も大きな固体工業材料の部類である。この変化をもたらすのが、マルテンサイトという無拡散変態であり古来より伝わる日本刀の刃先の金属組織もこのマルテンサイト変態により成る。類似鉄鋼にマルエージング鋼があるが、様々な理由で主流とは成り得ていない。また、合金添加の種類が多いため、様々な合成が試みられており鉄鋼材料の先端技術分野でもある。高速度鋼具鋼は通称ハイスは特に過酷な切削工具に用いられ、超硬工具と使用量の双璧を成す。

一般的にハイスよりは耐摩耗性が高い超硬合金ではあるが常温強度の強度調整機能がないため、加工費用は莫大なものになり極小さな部材として使用される。また超硬合金はマルテンサイト変態を利用しない合金なので欠け易く工業的安定性を得ることが難しい。

以上のような強度調整機能の大きさと工業的安定性の両者を兼ね備えているため、広範囲な金型部位や工具に使われ重宝がられる。

[編集] 代表的な工具鋼

代表的な工具鋼について、JISの規格で表記する。

  • SK3:炭素工具鋼および
  • SKS3:合金工具鋼(低合金工具鋼) - 特性が中途半端なので治工具、金型等では使用量は減少傾向にある。
  • SKD11:冷間金型用鋼(冷間ダイス鋼)
  • SKD61:熱間金型用鋼(熱間ダイス鋼)
  • SKH51:高速度工具鋼(ハイス鋼)

以上3鋼種系を高合金工具鋼ということがある。

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

beeway 發表在 痞客邦 留言(0) 人氣()


Bewise Inc. www.tool-tool.com Reference source from the internet.

Una fresadora és una màquina de potència utilitzada per a donar formes complexes a peces de metall (o possiblement d'altres materials). La seva forma bàsica és la d'un tallador rodant (fresa) que gira en l'eix vertical (com un trepant), i que es pot moure en tres dimensions (i, possiblement, en diverses orientacions) en relació a la peça a mecanitzar (en contrast amb el trepant, que només es pot moure en una dimensió mentre forada). El moviment al llarg de la superfície de la peça a mecanitzar es porta a terme generalment mitjançant una taula mòbil en la qual es munta la peça a mecanitzar, preparada així per a moure's en dues dimensions. Es poden operar les màquines fresadores tant manualment com mitjançant control numèric (vegeu CNC).

Les màquines fresadores poden executar una gran quantitat d'operacions complexes, com tall de ranures, planificació, perforacions, encaminat, etcètera.

Típicament, les parts d'una fresadora són:

  1. Interruptor marxa/atur.
  2. Guia de profunditat.
  3. Bloqueig de la guia de profunditat.
  4. Porta-freses de 6 o 8 mm.
  5. Guia paral·lela.
  6. Sistema d'aspiració

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

beeway 發表在 痞客邦 留言(0) 人氣()


Bewise Inc. www.tool-tool.com Reference source from the internet.

フライス (Milling cutter ) は、回転を与えて切削加工に使用される工具切削工具)。おもにフライス盤マシニングセンタで使われる。外周や端面に切刃を持ち、通常は回転の中心軸と垂直の方向に切削を行う。主に高速度鋼(ハイス)や超硬合金で作られ、また、切刃部分にcBN焼結ダイヤモンドを使用したものもある。日本語の「フライス」は、ドイツ語のFräse や、フランス語のFraise に由来する。

[編集] おもなフライス

  • エンドミル (EndmillEnd milling cutter )
    外周および端面に切刃を持ったフライスで、非直線など複雑に描かれた溝や、盆や皿の内側の様な形状の加工も可能である。
  • 正面フライス (FacemillFace milling cutter )
    「フェイスミル」とも呼ばれ、工具の回転中心軸と直角な面の切削に用いられる。
  • 平フライス
    外周に切刃を持ったフライスであり、平面を切削するために使われる。
  • 側フライス (Side milling cutter )
    円盤の様な形のフライスで、外周と両側面に切刃を持つ。溝やスリ割の加工に用いられる。
  • 溝フライス (Slotting cutter )
    溝の加工に用いられるフライスで、外周にのみ切刃を持つ。
  • 角フライス
    側フライスと同じように横側から切削するが、90度以下の角ができるような切削跡になる。
  • ダブテールカッター(dovetail cutter )
    刃先から刃元まで角度がついているフライスで、主にアリ溝切削する為に使われる。
  • 歯切用フライス
    歯車の歯を作成するためのフライス。
  • 総形フライス
    特殊な形状の切刃を予め成形したフライスであり、通常のフライスでは困難な形状の加工などに用いられる。
  • 外丸フライス
    円柱形ではなく、円柱の角の部分が丸くなったフライス。
  • スレッドミル (Threadmill )
    マ シニング・センターでのネジ切りに用いられるフライスで、総形フライスの一種と考えることができる。側面にネジの溝が成形されており、回転する 工具を螺旋状に動かすことでネジを切る。マシニングセンタには、3軸同時ヘリカル補間機能付いたNCが搭載されている必要がある。NCプログラムの作り方 しだいで、おねじ・めねじの両方が加工できる。

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

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BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

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Bewise Inc. www.tool-tool.com Reference source from the internet.

Milling cutters are cutting tools used in milling machines or machining centres. They remove material by their movement within the machine (eg: a ball nose mill) or directly from the cutters shape (a form tool such as a Hobbing cutter).

[edit] Features of a milling cutter

An End Mill cutter with two flutes

An End Mill cutter with two flutes

Milling cutters come in several shapes and many sizes. There is also a choice of coatings, as well as rake angle and number of cutting surfaces.

  • Shape: Several standard shapes of milling cutter are used in industry today, which are explained in more detail below.
  • Flutes / teeth: The flutes of the milling bit are the deep helical grooves running up the cutter, while the sharp blade along the edge of the flute is known as the tooth. The tooth cuts the material, and chips of this material are pulled up the flute by the rotation of the cutter. There is almost always one tooth per flute, but some cutters have two teeth per flute.[1] Often, the words flute and tooth are used interchangeably. Milling cutters may have from one to many teeth, with 2, 3 and 4 being most common. Typically, the more teeth a cutter has, the more rapidly it can remove material. So, a 4-tooth cutter can remove material at twice the rate of a 2-tooth cutter.
  • Helix angle: The flutes of a milling cutter are almost always helical. If the flutes were straight, the whole tooth would impact the material at once, causing vibration and reducing accuracy and surface quality. Setting the flutes at an angle allows the tooth to enter the material gradually, reducing vibration. Typically, finishing cutters have a higher rake angle (tighter helix) to give a better finish.
  • Center cutting: Some milling cutters can drill straight down (plunge) through the material, while others cannot. This is because the teeth of some cutters do not go all the way to the centre of the end face. However, these cutters can cut downwards at an angle of 45 degrees or so.
  • Roughing or Finishing: Different types of cutter are available for cutting away large amounts of material, leaving a poor surface finish (roughing), or removing a smaller amount of material, but leaving a good surface finish (finishing). A roughing cutter may have serrated teeth for breaking the chips of material into smaller pieces. These teeth leave a rough surface behind. A finishing cutter may have a large number (4 or more) teeth for removing material carefully. However, the large number of flutes leaves little room for efficient swarf removal, so they are less good for removing large amounts of material.
  • Coatings: Tool coatings can have a great influence on the cutting process The right coating can increase cutting speed and tool life, and improve the surface finish. Polycrystalline Diamond (PCD) is an exceptionally hard coating used on cutters which must withstand high abrasive wear. A PCD coated tool may last up to 100 times longer than an uncoated tool. However the coating cannot be used at temperatures above 600 degrees C, or on ferrous metals. Tools for machining aluminium are sometimes given a coating of TiAlN. Aluminium is a relatively sticky metal, and can weld itself to the teeth of tools, causing them to appear blunt. However it tends not to stick to TiAlN, allowing the tool to be used for much longer in aluminium.
  • Shank: The shank is the cylindrical (non-fluted) part of the tool which is used to hold and locate it in the tool holder. A shank may be perfectly round, and held by friction, or it may have a Weldon Flat, where a grub screw makes contact for increased torque without the tool slipping. The diametre may be different from the diametre of the cutting part of the tool, so that it can be held by a standard tool holder.

[edit] Types of milling cutter

[edit] End mill

Slot, end mill, and ballnose cutters

Slot, end mill, and ballnose cutters
Main article: endmill

End mills (middle row in image) are those tools which have cutting teeth at one end, as well as on the sides. The words end mill are generally used to refer to flat bottomed cutters, but also include rounded cutters (referred to as ball nosed) and radiused cutters (referred to as bull nose, or torus). They are usually made from high speed steel(HSS) or carbide, and have one or more flutes. They are the most common tool used in a vertical mill.

[edit] Slot drill

Slot drills (top row in image) are generally two (occasionally three or four) fluted cutters that are designed to drill straight down into the material. This is possible because there is at least one tooth at the centre of the end face. They are so named for their use in cutting keyway slots. The words slot drill are usually assumed to mean a two fluted, flat bottomed end mill if no other information is given. Two fluted end mills are usually slot drills, three fluted sometimes aren't, and four fluted usually aren't.

[edit] Roughing end mill

Roughing end mills quickly remove large amounts of material. This kind of end mill utilizes a wavy tooth form cut on the periphery. These wavy teeth form many successive cutting edges producing many small chips, resulting in a relatively rough surface finish. During cutting, multiple teeth are in contact with the workpiece reducing chatter and vibration. Rapid stock removal with heavy milling cuts is sometimes called hogging. Roughing end mills are also sometimes known as ripping cutters.

[edit] Ball nose cutter

Ball nose cutters (lower row in image) are similar to slot drills, but the end of the cutters are hemispherical. They are ideal for machining 3-dimensional contoured shapes in machining centres, for example in molds and dies. They are sometimes called ball mills in shop-floor slang, despite the fact that that term also has another meaning. They are also used to add a radius between perpendicular faces to reduce stress concentrations.

[edit] Slab mill

HSS slab mill

HSS slab mill

Slab mills are used either by themselves or in gang milling operations on manual horizontal or universal milling machines to machine large broad surfaces quickly. They have been superseded by the use of Carbide tipped face mills that are then used in vertical mills or machining centres.

[edit] Side-and-face cutter

Side and face cutter

Side and face cutter

The side-and-face cutter is designed with cutting teeth on its side as well as its circumference. They are made in varying diameters and widths depending on the application. The teeth on the side allow the cutter to make unbalanced cuts (cutting on one side only) without deflecting the cutter as would happen with a slitting saw or slot cutter (no side teeth).

[edit] Involute gear cutter

Involute gear cutter - No. 4

Involute gear cutter - No. 4

The image shows a Number 4 cutter from an involute gear cutting set. There are 7 cutters (excluding the rare half sizes) that will cut gears from 12 teeth through to a rack (infinite diameter). The cutter shown has markings that show it is a

  • 10 DP (diametrical pitch) cutter
  • That it is No. 4 in the set
  • that it cuts gears from 26 through to 34 teeth
  • It has a 14.5 degree pressure angle

[edit] Hobbing cutter

Hobbing cutter

Hobbing cutter

These cutters are a type of form tool and are used in hobbing machines to generate gears. A cross section of the cutters tooth will generate the required shape on the workpiece, once set to the appropriate conditions (blank size). A hobbing machine is a specialised milling machine.

[edit] Face mill (indexable carbide insert)

Carbide tipped face mill

Carbide tipped face mill

A face mill consists of a cutter body (with the appropriate machine taper) that is designed to hold multiple disposable carbide or ceramic tips or inserts, often golden in color. The tips are not designed to be resharpened and are selected from a range of types that may be determined by various criteria, some of which may be: tip shape, cutting action required, material being cut. When the tips are blunt, they may be removed, rotated (indexed) and replaced to present a fresh, sharp face to the workpiece, this increases the life of the tip and thus their economical cutting life.

[edit] Fly cutter

A fly cutter is composed of a body into which one or two tool bits are inserted. As the entire unit rotates, the tool bits take broad, shallow facing cuts. Fly cutters are analogous to face mills in that their purpose is face milling and their individual cutters are replaceable. Face mills are more ideal in various respects (e.g., rigidity, indexability of inserts without disturbing effective cutter diameter or tool length offset, depth-of-cut capability), but tend to be expensive, whereas fly cutters are very inexpensive.

[edit] Woodruff cutter

Various sizes of woodruff key cutters and keys

Various sizes of woodruff key cutters and keys

Woodruff cutters make the seat for woodruff keys. These keys retain pulleys on shafts and are shaped as shown in the image.

[edit] Hollow mill

Hollow milling cutters, more often called simply hollow mills, are essentially "inside-out endmills". They are shaped like a piece of pipe (but with thicker walls), with their cutting edges on the inside surface[2] and often on the end as well.[3] They are used on turret lathes and screw machines as an alternative to turning with a box tool, or on milling machines or drill presses to finish a cylindrical boss (such as a trunnion).

[edit] Using a milling cutter

[edit] Chip formation

Although there are many different types of milling cutter, understanding chip formation is fundamental to the use of any of them. As the milling cutter rotates, the material to be cut is fed into it, and each tooth of the cutter cuts away small chip of material. Achieving the correct size of chip is of critical importance. The size of this chip depends on several variables.

  • Surface cutting speed (Vc): This is the speed at which each tooth cuts through the material as the tool spins. This is measured either in meters per minute in metric countries, or surface feet per minute (SFM) in America. Typical values for cutting speed are 10m/min to 60m/min for some steels, and 100m/min and 600m/min for aluminum. This should not be confused with the feed rate.
  • Spindle speed (S): This is the rotation speed of the tool, and is measured in revolutions per minute (rpm). Typical values are from hundreds of rpm, up to tens of thousands of rpm.
  • Diameter of the tool (D):
  • Feed per tooth (Fz): This is the distance the material is fed into the cutter as each tooth rotates. This value is the size of the deepest cut the tooth will make.
  • Feed rate (F): This is the speed at which the material is fed into the cutter. Typical values are from 20mm/min to 5000mm/min.
  • Depth of cut: This is how deep the tool is under the surface of the material being cut (not shown on the diagram). This will be the height of the chip produced. Typically, the depth of cut will be less than or equal to the diametre of the cutting tool.

The machinist needs three values: S, F and Depth when deciding how to cut a new material with a new tool. However, he will probably be given values of Vc and Fz from the tool manufacturer. S and F can be calculated from them:

Spindle Speed Feed rate
S = \dfrac {1000V_c}{\pi D} \, F = zSF_z \,
Looking at the formula for the spindle speed, S, it can be seen that larger tools require lower spindle speeds, while small tools may be able to go at high speeds. The formula for the feed rate, F shows that increasing S or z gives a higher feed rate. Therefore, machinists may choose a tool with the highest number of teeth that can still cope with the swarf load.

[edit] Conventional milling versus climb milling

A milling cutter can cut in two directions, sometimes known as climb or conventional.

Conventional milling. Point A may become work hardened.

Conventional milling. Point A may become work hardened.
  • Conventional milling: The depth of the cut starts at zero thickness, and increases up to the maximum. The cut is so light at the beginning that the tool does not cut, but slides across the surface of the material, until sufficient pressure is built up and the tooth suddenly bites and begins to cut. This deforms the material (at point A on the diagram, left), work hardening it, and dulling the tool. The sliding and biting behaviour leaves a poor finish on the material.
Chip formation during climb milling.
Chip formation during climb milling.
  • Climb milling: Each tooth engages the material at a definite point, and the width of the cut starts at the maximum and decreases to zero. The chips are disposed behind the cutter, leading to easier swarf removal. The tooth does not rub on the material, and so tool life may be longer. However, climb milling can apply larger loads to the machine, and so is not recommended for older milling machines, or machines which are not in good condition. This type of milling is used predominantly on mills with a backlash eliminator.

[edit] Swarf removal

Another important quality of the milling cutter to consider is its ability to deal with the swarf generated by the cutting process. If the swarf is not removed as fast as it is produced, the flutes will clog and prevent the tool cutting efficiently, causing vibration, tool wear and overheating. Several factors affect swarf removal, including the depth and angle of the flutes, the size and shape of the chips, the flow of coolant, and the surrounding material. It may be difficult to predict, but a good machinist will watch out for swarf build up, and adjust the milling conditions if it is observed.

[edit] Selecting a milling cutter

Selecting a milling cutter is not a simple task. There are many variables, opinions and lore to consider, but essentially the machinist is trying to choose a tool which will cut the material to the required specification for the least cost. The cost of the job is a combination of the price of the tool, the time taken by the milling machine, and the time taken by the machinist. Often, for jobs of a large number of parts, and days of machining time, the cost of the tool is lowest of the three costs.

  • Material: High speed steel (HSS) cutters are the least-expensive and shortest-lived cutters. Cobalt steel is an improvement on HSS and generally can be run 10% faster. Carbide tools are more expensive than steel, but last longer, and can be run much faster, so prove more economical in the long run. HSS tools are perfectly adequate for many applications. The progression from HSS to cobalt steel to carbide could be viewed as very good, even better, and the best.
  • Diameter: Larger tools can remove material faster than small ones, therefore the largest possible cutter that will fit in the job is usually chosen. When milling an internal contour, or concave external contours, the diameter is limited by the size of internal curves. The radius of the cutter must be less than or equal to the radius of the smallest arc.
  • Flutes: More flutes allows a higher feed rate, because there is less material removed per flute. But because the core diameter increases, there is less room for swarf, so a balance must be chosen.
  • Coating: Coatings, such as Titanium nitride, also increase initial cost but reduce wear and increase tool life.
  • Helix angle: High helix angles are typically best for soft metals, and low helix angles for hard or tough metals.

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Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraises


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Sulfur crystal from Agrigento, Sicily.

Sulfur crystal from Agrigento, Sicily.

Sulfur (Sanskrit, sulvari; Latin sulfur or sulpur) was known in ancient times, and is referred to in the Biblical Pentateuch (Genesis).

English translations of the Bible commonly referred to sulfur as "brimstone", giving rise to the name of 'fire and brimstone' sermons, in which listeners are reminded of the fate of eternal damnation that awaits the unbelieving and unrepentant. It is from this part of the Bible that Hell is implied to "smell of sulfur", although as mentioned above sulfur is in fact odorless. The "smell of sulfur" usually refers to either the odor of hydrogen sulfide, e.g. from rotten egg, or of burning sulfur, which produces sulfur dioxide, the smell associated with burnt matches.

Sulfur was known in China since the 6th century BC, in a natural form that the Chinese had called 'brimstone', or shiliuhuang that was found in Hanzhong.[1] By the 3rd century, the Chinese discovered that sulfur could be extracted from pyrite.[1] Chinese Daoists were interested in sulfur's flammability and its reactivity with certain metals, yet its earliest practical uses were found in traditional Chinese medicine.[1] A Song Dynasty military treatise of 1044 AD described different formulas for Chinese gun powder, which is a mixture of potassium nitrate (KNO3), carbon, and sulfur. Early alchemists gave sulfur its own alchemical symbol which was a triangle at the top of a cross.

In 1777 Antoine Lavoisier helped convince the scientific community that sulfur was an element and not a compound. In 1867, sulfur was discovered in underground deposits in Louisiana and Texas. The overlying layer of earth was quicksand, prohibiting ordinary mining operations, therefore the Frasch process was used.

[edit] Spelling and etymology

The element has traditionally been spelled sulphur in the United Kingdom, Ireland, Hong Kong, the Commonwealth Caribbean and India, but sulfur in the United States, while both spellings are used in Australia, New Zealand and Canada. IUPAC adopted the spelling “sulfur” in 1990, as did the Royal Society of Chemistry Nomenclature Committee in 1992[2] and the Qualifications and Curriculum Authority for England and Wales recommended its use in 2000.[3]

In Latin, the word is variously written sulpur, sulphur, and sulfur (the Oxford Latin Dictionary lists the spellings in this order). It is an original Latin name and not a Classical Greek loan, so the ph variant does not denote the Greek letter φ. Sulfur in Greek is thion (θείον), whence comes the prefix thio-. The simplification of the Latin word's p or ph to an f appears to have taken place towards the end of the classical period, with the f spelling becoming dominant in the medieval period.[4]

[edit] Characteristics

Sulfur melts to a blood-red liquid. When burned, it emits a blue flame.

Sulfur melts to a blood-red liquid. When burned, it emits a blue flame.

At room temperature, sulfur is a soft bright yellow solid. Elemental sulfur has only a faint odor, similar to that of matches. The odor associated with rotten eggs is due to hydrogen sulfide (H2S) and organic sulfur compounds rather than elemental sulfur. Sulfur burns with a blue flame that emits sulfur dioxide, notable for its peculiar suffocating odor. Sulfur is insoluble in water but soluble in carbon disulfide and to a lesser extent in other non-polar organic solvents such as benzene and toluene. Common oxidation states of sulfur include −2, +2, +4 and +6. Sulfur forms stable compounds with all elements except the noble gases. Sulfur in the solid state ordinarily exists as cyclic crown-shaped S8 molecules.

The crystallography of sulfur is complex. Depending on the specific conditions, the sulfur allotropes form several distinct crystal structures, with rhombic and monoclinic S8 best known.

A noteworthy property of sulfur is that its viscosity in its molten state, unlike most other liquids, increases above temperatures of 200 °C due to the formation of polymers. The molten sulfur assumes a dark red color above this temperature. At higher temperatures, however, the viscosity is decreased as depolymerization occurs.

Amorphous or "plastic" sulfur can be produced through the rapid cooling of molten sulfur. X-ray crystallography studies show that the amorphous form may have a helical structure with eight atoms per turn. This form is metastable at room temperature and gradually reverts back to crystalline form. This process happens within a matter of hours to days but can be rapidly catalyzed.

[edit] Allotropes

The structure of the cyclooctasulfur molecule, S8.

The structure of the cyclooctasulfur molecule, S8.
Main article: Allotropes of sulfur

Sulfur forms more than 30 solid allotropes, more than any other element.[5] Besides S8, several other rings are known.[6] Removing one atom from the crown gives S7, which is more deeply yellow than S8. HPLC analysis of "elemental sulfur" reveals an equilibrium mixture of mainly S8, but also S7 and small amounts of S6.[7] Larger rings have been prepared, including S12 and S18.[8][9] By contrast, sulfur's lighter neighbor oxygen only exists in two states of allotropic significance: O2 and O3. Selenium, the heavier analogue of sulfur can form rings but is more often found as a polymer chain.

[edit] Isotopes

Main article: Isotopes of sulfur

Sulfur has 18 isotopes, four of which are stable: 32S (95.02%), 33S (0.75%), 34S (4.21%), and 36S (0.02%). Other than 35S, the radioactive isotopes of sulfur are all short lived. 35S is formed from cosmic ray spallation of 40argon in the atmosphere. It has a half-life of 87 days.

When sulfide minerals are precipitated, isotopic equilibration among solids and liquid may cause small differences in the δS-34 values of co-genetic minerals. The differences between minerals can be used to estimate the temperature of equilibration. The δC-13 and δS-34 of coexisting carbonates and sulfides can be used to determine the pH and oxygen fugacity of the ore-bearing fluid during ore formation.

In most forest ecosystems, sulfate is derived mostly from the atmosphere; weathering of ore minerals and evaporites also contribute some sulfur. Sulfur with a distinctive isotopic composition has been used to identify pollution sources, and enriched sulfur has been added as a tracer in hydrologic studies. Differences in the natural abundances can also be used in systems where there is sufficient variation in the 34S of ecosystem components. Rocky Mountain lakes thought to be dominated by atmospheric sources of sulfate have been found to have different δS-34 values from lakes believed to be dominated by watershed sources of sulfate.

[edit] Occurrence

Sulfur crystalites at Waiotapu hot springs, New Zealand

Sulfur crystalites at Waiotapu hot springs, New Zealand

Elemental sulfur can be found near hot springs and volcanic regions in many parts of the world, especially along the Pacific Ring of Fire. Such volcanic deposits are currently mined in Indonesia, Chile, and Japan. Sicily is also famous for its sulfur mines.

Significant deposits of elemental sulfur also exist in salt domes along the coast of the Gulf of Mexico, and in evaporites in eastern Europe and western Asia. The sulfur in these deposits is believed to come from the action of anaerobic bacteria on sulfate minerals, especially gypsum, although apparently native sulfur may be produced by geological processes alone, without the aid of living organisms (see below). However, fossil-based sulfur deposits from salt domes are the basis for commercial production in the United States, Poland, Russia, Turkmenistan, and Ukraine.

Sulfur recovered from hydrocarbons in Alberta, stockpiled for shipment at Vancouver, B.C.

Sulfur recovered from hydrocarbons in Alberta, stockpiled for shipment at Vancouver, B.C.

Sulfur production through hydrodesulfurization of oil, gas, and the Athabasca Oil Sands has produced a surplus - huge stockpiles of sulfur now exist throughout Alberta, Canada.

Common naturally occurring sulfur compounds include the sulfide minerals, such as pyrite (iron sulfide), cinnabar (mercury sulfide), galena (lead sulfide), sphalerite (zinc sulfide) and stibnite (antimony sulfide); and the sulfates, such as gypsum (calcium sulfate), alunite (potassium aluminium sulfate), and barite (barium sulfate). It occurs naturally in volcanic emissions, such as from hydrothermal vents, and from bacterial action on decaying sulfur-containing organic matter.

The distinctive colors of Jupiter's volcanic moon, Io, are from various forms of molten, solid and gaseous sulfur. There is also a dark area near the Lunar crater Aristarchus that may be a sulfur deposit.

Sulfur is present in many types of meteorites. Ordinary chondrites contain on average 2.1% sulfur, and carbonaceous chondrites may contain as much as 6.6%. Sulfur in meteorites is normally present entirely as troilite (FeS), but other sulfides are found in some meteorites, and carbonaceous chondrites contain free sulfur, sulfates, and possibly other sulfur compounds.[10]

[edit] Extraction and production

[edit] Extraction from natural resources

Sulfur is extracted by mainly two processes: the Sicilian process and the Frasch process. The Sicilian process, which was first used in Sicily, was used in ancient times to get sulfur from rocks present in volcanic regions. In this process, the sulfur deposits are piled and stacked in brick kilns built on sloping hillsides, and with airspaces between them. Then powdered sulfur is put on top of the sulfur deposit and ignited. As the sulfur burns, the heat melts the sulfur deposits, causing the molten sulfur to flow down the sloping hillside. The molten sulfur can then be collected in wooden buckets.

The second process used to obtain sulfur is the Frasch process. In this method, three concentric pipes are used: the outermost pipe contains superheated water, which melts the sulfur, and the innermost pipe is filled with hot compressed air, which serves to create foam and pressure. The resulting sulfur foam is then expelled through the middle pipe.

The Frasch process produces sulfur with a 99.5% purity content, and which needs no further purification. The sulfur produced by the Sicilian process must be purified by distillation.

[edit] Production from hydrogen sulfide

[edit] Chemically

The Claus process is used to extract elemental sulfur from hydrogen sulfide produced in hydrodesulfurization of petroleum or from natural gas.

[edit] Biologically

In the biological route, hydrogen sulfide (H2S) from natural gas or refinery gas is absorbed with a slight alkaline solution in a wet scrubber. Or the sulfide is produced by biological sulfate reduction. In the subsequent process step, the dissolved sulfide is biologically converted to elemental sulfur. This solid sulfur is removed from the reactor. This process has been built on commercial scale. The main advantages of this process are:

  1. no use of expensive chemicals,
  2. the process is safe as the H2S is directly absorbed in an alkaline solution,
  3. no production of a polluted waste stream,
  4. re-usable sulfur is produced, and
  5. the process occurs under ambient conditions.

The biosulfur product is different from other processes in which sulfur is produced because the sulfur is hydrophillic. Next to straightforward reuses as source for sulfuric acid production, it can also be applied as sulfur fertilizer.[11]


[edit] Inorganic compounds

Sulfur powder.

Sulfur powder.

Hydrogen sulfide has the characteristic smell of rotten eggs. Dissolved in water, hydrogen sulfide is acidic and will react with metals to form a series of metal sulfides. Natural metal sulfides are common, especially those of iron. Iron sulfide is called pyrite, the so-called fool's gold. Pyrite can show semiconductor properties.[12] Galena, a naturally occurring lead sulfide, was the first semiconductor discovered, and found a use as a signal rectifier in the "cat's whiskers" of early crystal radios.

Many of the unpleasant odors of organic matter are based on sulfur-containing compounds such as methyl and ethyl mercaptan, also used to scent natural gas so that leaks are easily detectable. The odor of garlic and "skunk stink" are also caused by sulfur-containing organic compounds. Not all organic sulfur compounds smell unpleasant; for example, grapefruit mercaptan, a sulfur-containing monoterpenoid is responsible for the characteristic scent of grapefruit.

Polymeric sulfur nitride has metallic properties even though it does not contain any metal atoms. This compound also has unusual electrical and optical properties. This polymer can be made from tetrasulfur tetranitride S4N4.

Phosphorus sulfides are useful in synthesis. For example, P4S10 and its derivatives Lawesson's reagent and naphthalen-1,8-diyl 1,3,2,4-dithiadiphosphetane 2,4-disulfide are used to replace oxygen from some organic molecules with sulfur.

The sulfate anion, SO42−

The sulfate anion, SO42−

[edit] Organic compounds

(R, R', and R are organic groups such as CH3):

An organic sulfur compound, dithiane.

An organic sulfur compound, dithiane.
  • Thioethers have the form R-S-R′. These compounds are the sulfur equivalents of ethers.
  • Sulfonium ions have the formula RR'S-'R'", i.e. where three groups are attached to the cationic sulfur center. Dimethylsulfoniopropionate (DMSP; (CH3)2S+CH2CH2COO) is a sulfonium ion, which is important in the marine organic sulfur cycle.
  • Thiols (also known as mercaptans) have the form R-SH. These are the sulfur equivalents of alcohols.
  • Thiolates ions have the form R-S-. Such anions arise upon treatment of thiols with base.
  • Sulfoxides have the form R-S(=O)-R′. A common sulfoxide is DMSO.
  • Sulfones have the form R-S(=O)2-R′. A common sulfone is sulfolane C4H8SO2.

See also Category: sulfur compounds and organosulfur chemistry

One of the direct uses of sulfur is in vulcanization of rubber, where polysulfides crosslink organic polymers. Sulfur is a component of gunpowder. It reacts directly with methane to give carbon disulfide, which is used to manufacture cellophane and rayon.[13]

Elemental sulfur is mainly used as a precursor to other chemicals. Approximately 85% (1989) is converted to sulfuric acid (H2SO4), which is of such prime importance to the world's economies that the production and consumption of sulfuric acid is an indicator of a nation's industrial development.[3]. For example, more sulfuric acid is produced in the United States every year than any other industrial chemical. The principal use for the acid is the extraction of phosphate ores for the production of fertilizer manufacturing. Other applications of sulfuric acid include oil refining, wastewater processing, and mineral extraction.[13]

Sulfur compounds are also used in detergents, fungicides, dyestuffs, and agrichemicals. In silver-based photography sodium and ammonium thiosulfate are used as "fixing agents."

Sulfur is an ingredient in some acne treatments.

An increasing application is as fertilizer. Standard sulfur is hydrophobic and therefore has to be covered with a surfactant by bacteria in the ground before it can be oxidized to sulfate. This makes it a slow release fertilizer, which cannot be taken up by the plants instantly, but has to be oxidized to sulfate over the growth season. Biologically produced sulfur particles are naturally hydrophilic due to a biopolymer coating. This sulfur is therefore easier to disperse over the land (via spraying as a diluted slurry), and results in a faster release.

Sulfites, derived from burning sulfur, are heavily used to bleach paper. They are also used as preservatives in dried fruit.

Magnesium sulfate, better known as Epsom salts, can be used as a laxative, a bath additive, an exfoliant, a magnesium supplement for plants, or a desiccant.

[edit] Specialized applications

Sulfur is used as a light-generating medium in the rare lighting fixtures known as sulfur lamps.

[edit] Historical applications

In the late 18th century, furniture makers used molten sulfur to produce decorative inlays in their craft. Because of the sulfur dioxide produced during the process of melting sulfur, the craft of sulfur inlays was soon abandoned. Molten sulfur is sometimes still used for setting steel bolts into drilled concrete holes where high shock resistance is desired for floor-mounted equipment attachment points. Pure powdered sulfur was also used as a medicinal tonic and laxative. Sulfur was also used in baths for people who had fits.

[edit] Fungicide

Sulfur is the only fungicide used in organically farmed apple production against the main disease apple scab under colder conditions. Sulfur is also a major fungicide in conventional culture of grapes, strawberry, many vegetables and several other crops. It has a good efficacy against a wide range of powdery mildew diseases. Sulfur is one of the oldest pesticides used in agriculture. In organic production sulfur is the most important fungicide used. Biosulfur (biologically produced elemental sulfur with hydrophillic characteristics) can be used well for these applications.

[edit] Biological role

Main article: Sulfur assimilation

See sulfur cycle for more on the inorganic and organic natural transformations of sulfur.

Sulfur is an essential component of all living cells.

Inorganic sulfur forms a part of iron-sulfur clusters, and sulfur is the bridging ligand in the CuA site of cytochrome c oxidase, a basic substance involved in utilization of oxygen by all aerobic life.

Sulfur may also serve as chemical food source for some primitive organisms: some forms of bacteria use hydrogen sulfide (H2S) in the place of water as the electron donor in a primitive photosynthesis-like process in which oxygen is the electron receptor. The photosynthetic green and purple sulfur bacteria and some chemolithotrophs use elemental oxygen to carry out such oxidization of hydrogen sulfide to produce elemental sulfur (So), oxidation state = 0. Primitive bacteria which live around deep ocean volcanic vents oxidize hydrogen sulfide in this way with oxygen: see giant tube worm for an example of large organisms (via bacteria) making metabolic use of hydrogen sulfide as food to be oxidized.

The so-called sulfur bacteria, by contrast, "breathe sulfate" instead of oxygen. They use sulfur as the electron acceptor, and reduce various oxidized sulfur compounds back into sulfide-- often into hydrogen sulfide. They also can grow on a number of other partially oxidized sulfur compounds (e. g. thiosulfate, thionates, polysulfides, sulfite). These bacteria are responsible for the rotten egg smell of some intestinal gases and decomposition products.

Sulfur is a part of many bacterial defense molecules. For example, though sulfur is not a part of the lactam ring, it is a part of most beta lactam antibiotics, including the penicillins, cephalosporins, and monobactams.

Sulfur is absorbed by plants via the roots from soil as the sulfate ion and reduced to sulfide before it is incorporated into cysteine and other organic sulfur compounds (see sulfur assimilation for details of this process).

Sulfur is regarded as secondary nutrient although plant requirements for sulfur are equal to and sometimes exceed those for phosphorus. However sulfur is recognized as one of the major nutrients essential for plant growth, root nodule formation of legumes and plants protection mechanisms. Sulfur deficiency has become widespread in many countries in Europe. Because atmospheric inputs of sulfur will continue to decrease, the deficit in the sulfur input/output is likely to increase, unless sulfur fertilizers are used.

In plants and animals the amino acids cysteine and methionine contain sulfur, as do all polypeptides, proteins, and enzymes which contain these amino acids. Homocysteine and taurine are other sulfur-containing acids which are similar in structure, but which are not coded for by DNA, and are not part of the primary structure of proteins. Glutathione is an important sulfur-containing tripeptide which plays a role in cells as a source of chemical reduction potential in the cell, through its sulfhydryl (-SH) moiety. Many important cellular enzymes use prosthetic groups ending with -SH moieties to handle reactions involving acyl-containing biochemicals: two common examples from basic metabolism are coenzyme A and alpha-lipoic acid.

Disulfide bonds (S-S bonds) formed between cysteine residues in peptide chains are very important in protein assembly and structure. These strong covalent bonds between peptide chains give proteins a great deal of extra toughness and resiliency. For example, the high strength of feathers and hair is in part due to their high content of S-S bonds and their high content of cysteine and sulfur (eggs are high in sulfur because large amounts of the element are necessary for feather formation). The high disulfide content of hair and feathers contributes to their indigestibility, and also their odor when burned.

[edit] Traditional medical role for elemental sulfur

In traditional medical skin treatment which predates modern era of scientific medicine, elemental sulfur has been used mainly as part of creams to alleviate various conditions such as psoriasis, eczema and acne. The mechanism of action is not known, although elemental sulfur does oxidize slowly to sulfurous acid, which in turn (though the action of sulfite) acts as a mild reducing and antibacterial agent.

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マンガン (Manganese) は原子番号 25 の元素元素記号Mnマンガン族元素の一つ。銀白色の金属(遷移金属)で、比重は、7.2(立方晶)、融点は1244℃。常温、常圧で安定な構造は立方晶(硬いが非常に脆い)。温度によりいくつかの同素体が 存在する。空気中では酸化被膜ができ、赤みがかった灰白色になる(内部を保護)。酸(希酸)には易溶。粉末状にすると空気中の酸素、水などと反応する。2 価~7価までの原子価を取り得る(+2, +3, +4, +6, +7 が安定)。地球上には、比較的豊富に存在する。

マンガン鋼の原料や、フェロマンガンとして鋼材の脱酸素剤・脱硫黄剤などに使用される。また、マンガン電池の正極(二酸化マンガン)に使われる。二酸化マンガンは、触媒として過酸化水素を水と酸素に分解する。

マンガン自体は磁性を示さないが、合金および化合物には様々な磁気的性質を示すものがある。例えば、マンガン、亜鉛を含む金属酸化物である MnZn フェライトコイルトランスのコア材料として用いられている。

マンガンは単体としては産出せず、軟マンガン鉱(MnO2)、菱マンガン鉱(MnCO3)などとして産出する。深海底には、マンガン、鉄などの金属水酸化物の塊であるマンガン団塊(マンガンノジュール)として存在している。

[編集] 歴史

スウェーデンカール・ヴィルヘルム・シェーレ (C.W. Scheele) が1774年に発見、同年ヨハン・ゴットリーブ・ガーン (J.G. Gahn) が単体を単離した。

[編集] 用途

合金に使われることもあるが、一番有名な用途は、二酸化マンガンが乾電池の陽極に使われることであろう。

鉄鋼用途で耐磨耗性、耐食性、靭性を付加する為に、マンガン合金(フェロマンガン金属マンガン)としてマンガン分が添加される場合もある。

戦前では日本国内でも製鉄用に採掘され、第二次世界大戦中には主に乾電池用としてマンガンを採掘する鉱山が多数開発された。とくに後者は日本各地で見られ、京都府北部を中心に近畿地方に零細鉱山が集中して存在していた。しかし、1950年代以降の鉱物資源の輸入自由化によって激しい競争に晒され、全ての鉱山が1970年代までに閉山に追い込まれた。前者は東日本に多く(北海道上国鉱山、同大江鉱山など)、規模が比較的大きい事から1980年代まで存続したが、現在では岩手県野田玉川鉱山において宝飾品材料としてバラ輝石が限定的・間欠的に採掘されている他は皆無である。

この金属は、日本国内において産業上重要性が高いものの、産出地に偏りがあり供給構造が脆弱である。日本では国内で消費する鉱物資源の多くを他国からの輸入で支えている実情から、万一の国際情勢の急変に対する安全保障策として国内消費量の最低60分を国家備蓄すると定められている。

[編集] マンガンの結晶構造

マンガンは温度により4つの相を持つ。

α-マンガン
742℃以下で安定。単位胞あたり58個の原子を含む複雑な立方晶。原子の位置により4種類の異なるスピンを持ち、全体としては磁気モーメントを持たない、広義の反強磁性体であると考えられている(詳細はいまだ明らかになっていない)。
β-マンガン
742 - 1,095℃で安定。単位胞あたり20個の原子を含む複雑な立方晶。常磁性体である。
γ-マンガン
1,095 - 1,134℃で安定。面心立方構造。反強磁性体である。
δ-マンガン
1,134 - 1,245℃(融点)で安定。体心立方構造。常磁性体である。

[編集] マンガンの化合物

[編集] 人体への影響

[編集] 生理作用

人体にとっての必須元素。の形成や代謝に関係し、消化などを助ける働きもある。一部では活性酸素対策としての必須ミネラルに挙げるものもいる。

不足すると成長異常、平衡感覚異常、疲れやすくなる、糖尿病(インシュリンの合成能力が低下するため)、骨の異常(脆くなる等)、傷が治りにくくなる、生殖能力の低下や生殖腺機能障害などが起こる。しかしマンガンは川など天然の水などに含まれ、上水道水としては多すぎてむしろ除去する場合があるなど、普通に生活していてマンガンが不足することはまずない。

[編集] 中毒

マンガン鉱石精錬所作業員・れんが職人・鋼管製造業者など、過剰に曝露されるとマンガン中毒を起こす。

頭痛・関節痛・易刺激性・眠気などを起こし、やがて情動不安定・錯乱に至る。大脳基底核錐体路も障害し、パーキンソニズムジストニア・平衡覚障害を引き起こすほか、無関心・抑うつなどの精神症状も報告されている。マンガン曝露から離れれば、3~4か月で症状は消える。

[編集] 酸素欠乏

マンガンは脱酸素(還元)材として使用されるように強い酸素吸着作用があるため、十分に酸化されていない天然マンガン(第一マンガン塩類等)が多い地層の洞窟や井戸などでは、貧酸素化した地下水を経由して内部の空気の酸素が欠乏し、そこへ十分な換気を行わず奥へ入った場合は酸素欠乏症になり最悪の場合死亡する恐れがある。また肥料の撒きすぎによる土壌の酸化などで土中のマンガンが還元されたり、湖などの水底に溜まったマンガンが貧酸素水などで還元され、結果としてマンガンが酸欠状態を保持したり流れに乗って移動させてしまう現象などもある。

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25 chromiummanganeseiron
-

Mn

Tc
General
Name, symbol, number manganese, Mn, 25
Chemical series transition metals
Group, period, block 7, 4, d
Appearance silvery metallic
Standard atomic weight 54.938045(5)g·mol−1
Electron configuration [Ar] 4s2 3d5
Electrons per shell 2, 8, 13, 2
Physical properties
Phase solid
Density (near r.t.) 7.21 g·cm−3
Liquid density at m.p. 5.95 g·cm−3
Melting point 1519 K
(1246 °C, 2275 °F)
Boiling point 2334 K
(2061 °C, 3742 °F)
Heat of fusion 12.91 kJ·mol−1
Heat of vaporization 221 kJ·mol−1
Specific heat capacity (25 °C) 26.32 J·mol−1·K−1
Vapor pressure
P/Pa 1 10 100 1 k 10 k 100 k
at T/K 1228 1347 1493 1691 1955 2333
Atomic properties
Crystal structure cubic A12
Oxidation states 7, 6, 5 [3], 4, 3, 2, 1 [4]
(oxides: acidic, basic or amphoteric
depending on the oxidation state)
Electronegativity 1.55 (Pauling scale)
Ionization energies
(more)
1st: 717.3 kJ·mol−1
2nd: 1509.0 kJ·mol−1
3rd: 3248 kJ·mol−1
Atomic radius 140 pm
Atomic radius (calc.) 161 pm
Covalent radius 139 pm
Miscellaneous
Magnetic ordering paramagnetic
Electrical resistivity (20 °C) 1.44 µΩ·m
Thermal conductivity (300 K) 7.81 W·m−1·K−1
Thermal expansion (25 °C) 21.7 µm·m−1·K−1
Speed of sound (thin rod) (20 °C) 5150 m/s
Young's modulus 198 GPa
Bulk modulus 120 GPa
Mohs hardness 6.0
Brinell hardness 196 MPa
CAS registry number 7439-96-5
Selected isotopes
Main article: Isotopes of manganese
iso NA half-life DM DE (MeV) DP
52Mn syn 5.591 d ε - 52Cr
β+ 0.575 52Cr
γ 0.7, 0.9, 1.4 -
53Mn syn 3.74 ×106 y ε - 53Cr
54Mn syn 312.3 d ε - 54Cr
γ 0.834 -
55Mn 100% 55Mn is stable with 30 neutrons
References
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Manganese (pronounced /ˈmæŋgəniːz/) is a chemical element that is designated by the symbol Mn and has an atomic number of 25. It is found as the free element in nature (often in combination with iron), and in many minerals. The free element is a metal with important industrial metal alloy uses. Manganese ions are variously colored, and are used industrially as pigments and as oxidation chemicals. Manganese (II) ions function as cofactors for a number of enzymes; the element is thus a required trace mineral for all known living organisms.

[edit] Notable chemical characteristics

Manganese

Manganese

Manganese is a gray-white metal resembling iron. It is a hard metal and is very brittle, fusible with difficulty, but easily oxidized. Manganese metal and its common ions are paramagnetic. This means that, while manganese metal does not form a permanent magnet, it does exhibit strong magnetic properties in the presence of an external magnetic field.

The most common oxidation states of manganese are +2, +3, +4, +6 and +7, though oxidation states from +1 to +7 are observed. Mn2+ often competes with Mg2+ in biological systems, and manganese compounds where manganese is in oxidation state +7 are powerful oxidizing agents.

[edit] Industrially important compounds

Methylcyclopentadienyl manganese tricarbonyl is used as an additive in unleaded gasoline to boost octane rating and reduce engine knocking. The manganese in this unusual organometallic compound is in the +1 oxidation state.

The most stable oxidation state for manganese is +2, which has a pink to red color, and many manganese(II) compounds are known, such as manganese(II) sulfate (MnSO4) and manganese(II) chloride (MnCl2). This oxidation state is also seen in the mineral rhodochrosite, (manganese(II) carbonate). The +2 oxidation state is the state use in living organisms for essential functions; all of the other states are much more toxic.

The +3 oxidation state is known, in compounds such as manganese(III) acetate, but these are quite powerful oxidizing agents.

Manganese(IV) oxide (manganese dioxide, MnO2) is used as a reagent in organic chemistry for the oxidation of benzylic alcohols (i.e. adjacent to an aromatic ring). Manganese dioxide has been used since antiquity to oxidatively neutralize the greenish tinge in glass caused by trace amounts of iron contamination. MnO2 is also used in the manufacture of oxygen and chlorine, and in drying black paints. In some preparations it is a brown pigment that can be used to make paint and is a constituent of natural umber.

Manganese(IV) oxide was used in the original type of dry cell battery as an electron acceptor from zinc, and is the blackish material found when opening carbon-zinc type flashlight cells. The same material also functions in newer alkaline batteries (usually battery cells), which use the same basic reaction, but a different electrolyte mixture.

Manganese phosphating is used as a treatment for rust and corrosion prevention on steel.

Permanganate (+7 oxidation state) manganese compounds are purple, and can color glass an amethyst color. Potassium permanganate, sodium permanganate and barium permanganate are all potent oxidizers. Potassium permanganate, also called Condy's crystals, is a commonly used laboratory reagent because of its oxidizing properties and finds use as a topical medicine (for example, in the treatment of fish diseases). Solutions of potassium permanganate were among the first stains and fixatives to be used in the preparation of biological cells and tissues for electron microscopy[1].

Substitutes: Manganese has no satisfactory substitute in its major applications, which are related to metallurgical alloy use. In minor applications, (e.g., manganese phosphating), zinc and sometimes vanadium are viable substitutes. In disposable battery manufacture, standard and alkaline cells using manganese will probably eventually be mostly replaced with lithium battery technology.

The overall level and nature of manganese use in the United States is expected to remain about the same in the near term. No practical technologies exist for replacing manganese with other materials or for using domestic deposits or other accumulations to reduce the complete dependence of the United States on other countries for manganese ore.

[edit] Metal alloys

The Pourbaix diagram for manganese in pure water, perchloric acid or sodium hydroxide

The Pourbaix diagram for manganese in pure water, perchloric acid or sodium hydroxide[2]

Manganese is essential to iron and steel production by virtue of its sulfur-fixing, deoxidizing, and alloying properties. Steelmaking, including its ironmaking component, has accounted for most manganese demand, presently in the range of 85% to 90% of the total demand. Among a variety of other uses, manganese is a key component of low-cost stainless steel formulations and certain widely used aluminium alloys.

The metal is very occasionally used in coins; the only United States coins to use manganese were the "wartime" nickel from 1942–1945, and, since 2000, dollar coins. The EU uses manganese in 1 and 2 Euro coins, due to greater and cheaper availability.

[edit] History

The origin of the name manganese is complex. In ancient times, two black minerals from Magnesia in what is now modern Greece were both called magnes, but were thought to differ in gender. The male magnes attracted iron, and was the iron ore we now know as lodestone or magnetite, and which probably gave us the term magnet. The female magnes ore did not attract iron, but was used to decolorize glass. This feminine magnes was later called magnesia, known now in modern times as pyrolusite or manganese dioxide. This mineral is never magnetic (although manganese itself is paramagnetic). In the 16th century, the latter compound was called manganesum (note the two n's instead of one) by glassmakers, possibly as a corruption of two words since alchemists and glassmakers eventually had to differentiate a magnesia negra (the black ore) from magnesia alba (a white ore, also from Magnesia, also useful in glassmaking). Mercati called magnesia negra Manganesa, and finally the metal isolated from it became known as manganese (German: Mangan). The name magnesia eventually was then used to refer only to the white magnesia alba (magnesium oxide), which provided the name magnesium for that free element, when it was eventually isolated, much later. [3]

Manganese compounds were in use in prehistoric times; paints that were pigmented with manganese dioxide can be traced back 17,000 years. The Egyptians and Romans used manganese compounds in glass-making, to either remove color from glass or add color to it. Manganese can be found in the iron ores used by the Spartans. Some speculate that the exceptional hardness of Spartan steels derives from the inadvertent production of an iron-manganese alloy.

In the 17th century, German chemist Johann Glauber first produced permanganate, a useful laboratory reagent (although some people believe that it was discovered by Ignites Kaim in 1770). By the mid-18th century, manganese dioxide was in use in the manufacture of chlorine (which it produces when mixed with hydrochloric acid, or commercially with a mixture of dilute sulfuric acid and sodium chloride). The Swedish chemist Scheele was the first to recognize that manganese was an element, and his colleague, Johan Gottlieb Gahn, isolated the pure element in 1774 by reduction of the dioxide with carbon. Around the beginning of the 19th century, scientists began exploring the use of manganese in steelmaking, with patents being granted for its use at the time. In 1816, it was noted that adding manganese to iron made it harder, without making it any more brittle. In 1837, British academic James Couper noted an association between heavy exposure to manganese in mines with a form of Parkinson's Disease. In 1912, manganese phosphating electrochemical conversion coatings for protecting firearms against rust and corrosion were patented in the United States, and have seen widespread use ever since.

In the 20th century, manganese dioxide has seen wide commercial use as the chief cathodic material for commercial disposable dry cells and dry batteries of both the standard (carbon-zinc) and alkaline type.

[edit] Biological role

Manganese is an essential trace nutrient in all forms of life.

The classes of enzymes that have manganese cofactors are very broad and include such classes as oxidoreductases, transferases, hydrolases, lyases, isomerases, ligases, lectins, and integrins. The reverse transcriptases of many retroviruses (though not lentiviruses such as HIV) contain manganese. The best known manganese-containing polypeptides may be arginase, the diphtheria toxin, and Mn-containing superoxide dismutase (Mn-SOD).

Mn-SOD is the type of SOD present in eukaryotic mitochondria, and also in most bacteria (this fact is in keeping with the bacterial-origin theory of mitochondria). The Mn-SOD enzyme is probably one of the most ancient, for nearly all organisms living in the presence of oxygen use it to deal with the toxic effects of superoxide, formed from the 1-electron reduction of dioxygen. Exceptions include a few kinds of bacteria such as Lactobacillus plantarum and related lactobacilli, which use a different non-enzymatic mechanism, involving manganese (Mn2+) ions complexed with polyphosphate directly for this task, indicating how this function possibly evolved in aerobic life.

Manganese is also important in photosynthetic oxygen evolution in chloroplasts in plants, which are also evolutionarily of bacterial origin. The oxygen evolving complex (OEC), a water-oxidizing enzyme contained in chloroplast membrane, and which is involved in the terminal photooxidation of water during the light reactions of photosynthesis, has a metalloenzyme core containing four atoms of manganese[4] For this reason, most broad-spectrum plant fertilizers contain manganese.

[edit] Occurrence

Manganese ore

Manganese ore

Manganese occurs principally as pyrolusite (MnO2), braunite, (Mn2+Mn3+6SiO12), psilomelane (Ba(Mn2+)(Mn4+)8O16(OH)4), and to a lesser extent as rhodochrosite (MnCO3). Land-based resources are large but irregularly distributed; those of the United States are very low grade and have potentially high extraction costs. Over 80% of the known world manganese resources are found in South Africa and Ukraine. Other important manganese deposits are in China, Australia, Brazil, Gabon, India, and Mexico.

Psilomelane (manganese ore)
Psilomelane (manganese ore)

US Import Sources (1998-2001): Manganese ore: Gabon, 70%; South Africa, 10%; Australia, 9%; Mexico, 5%; and other, 6%. Ferromanganese: South Africa, 47%; France, 22%; Mexico, 8%; Australia, 8%; and other, 15%. Manganese contained in all manganese imports: South Africa, 31%; Gabon, 21%; Australia, 13%; Mexico, 8%; and other, 27%.

Manganese is mined in Australia, Burkina Faso and Gabon.

Vast quantities of manganese exist in manganese nodules on the ocean floor. Attempts to find economically viable methods of harvesting manganese nodules were abandoned in the 1970s.

See also manganese minerals.

[edit] Isotopes

Main article: Isotopes of manganese

Naturally occurring manganese is composed of 1 stable isotope; 55Mn. 18 radioisotopes have been characterized with the most stable being 53Mn with a half-life of 3.7 million years, 54Mn with a half-life of 312.3 days, and 52Mn with a half-life of 5.591 days. All of the remaining radioactive isotopes have half lives that are less than 3 hours and the majority of these have half lives that are less than 1 minute. This element also has 3 meta states.

Manganese is part of the iron group of elements which are thought to be synthesized in large stars shortly before supernova explosion. 53Mn decays to 53Cr with a half-life of 3.7 million years. Because of its relatively short half-life, 53Mn is an extinct radionuclide. Manganese isotopic contents are typically combined with chromium isotopic contents and have found application in isotope geology and radiometric dating. Mn-Cr isotopic ratios reinforce the evidence from 26Al and 107Pd for the early history of the solar system. Variations in 53Cr/52Cr and Mn/Cr ratios from several meteorites indicate an initial 53Mn/55Mn ratio that suggests Mn-Cr isotopic systematics must result from in-situ decay of 53Mn in differentiated planetary bodies. Hence 53Mn provides additional evidence for nucleosynthetic processes immediately before coalescence of the solar system.

The isotopes of manganese range in atomic weight from 46 u (46Mn) to 65 u (65Mn). The primary decay mode before the most abundant stable isotope, 55Mn, is electron capture and the primary mode after is beta decay.

[edit] Precautions

Manganese compounds are less toxic than those of other widespread metals such as nickel and copper[citation needed]. Exposure to manganese dusts and fumes should not exceed the ceiling value of 5 mg/m3[citation needed] even for short periods because of its toxicity level. Manganese poses a particular risk for children due to its propensity to bind to CH-7 receptors. Manganese poisoning has been linked to impaired motor skills and cognitive disorders.[5] Essentially, chronic exposure to manganese dust has caused miners to go mad.

Acidic permanganate solutions will oxidize any organic material they come into contact with. The oxidation process can generate enough heat to ignite some organic substances.

In 2005, a study suggested a possible link between manganese inhalation and central nervous system toxicity in rats. [6] It is hypothesized that long-term exposure to the naturally occurring manganese in shower water puts up to 8.7 million Americans at risk.

A form of neurodegeneration similar to Parkinson's Disease called "manganism" has been linked to manganese exposure amongst miners and smelters since the early 19th Century. Allegations of inhalation-induced manganism have been made regarding the welding industry. Manganese exposure USA is regulated by Occupational Safety and Health Administration. [7]

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マンガン (Manganese) は原子番号 25 の元素元素記号Mnマンガン族元素の一つ。銀白色の金属(遷移金属)で、比重は、7.2(立方晶)、融点は1244℃。常温、常圧で安定な構造は立方晶(硬いが非常に脆い)。温度によりいくつかの同素体が 存在する。空気中では酸化被膜ができ、赤みがかった灰白色になる(内部を保護)。酸(希酸)には易溶。粉末状にすると空気中の酸素、水などと反応する。2 価~7価までの原子価を取り得る(+2, +3, +4, +6, +7 が安定)。地球上には、比較的豊富に存在する。

マンガン鋼の原料や、フェロマンガンとして鋼材の脱酸素剤・脱硫黄剤などに使用される。また、マンガン電池の正極(二酸化マンガン)に使われる。二酸化マンガンは、触媒として過酸化水素を水と酸素に分解する。

マンガン自体は磁性を示さないが、合金および化合物には様々な磁気的性質を示すものがある。例えば、マンガン、亜鉛を含む金属酸化物である MnZn フェライトコイルトランスのコア材料として用いられている。

マンガンは単体としては産出せず、軟マンガン鉱(MnO2)、菱マンガン鉱(MnCO3)などとして産出する。深海底には、マンガン、鉄などの金属水酸化物の塊であるマンガン団塊(マンガンノジュール)として存在している。

[編集] 歴史

スウェーデンカール・ヴィルヘルム・シェーレ (C.W. Scheele) が1774年に発見、同年ヨハン・ゴットリーブ・ガーン (J.G. Gahn) が単体を単離した。

[編集] 用途

合金に使われることもあるが、一番有名な用途は、二酸化マンガンが乾電池の陽極に使われることであろう。

鉄鋼用途で耐磨耗性、耐食性、靭性を付加する為に、マンガン合金(フェロマンガン金属マンガン)としてマンガン分が添加される場合もある。

戦前では日本国内でも製鉄用に採掘され、第二次世界大戦中には主に乾電池用としてマンガンを採掘する鉱山が多数開発された。とくに後者は日本各地で見られ、京都府北部を中心に近畿地方に零細鉱山が集中して存在していた。しかし、1950年代以降の鉱物資源の輸入自由化によって激しい競争に晒され、全ての鉱山が1970年代までに閉山に追い込まれた。前者は東日本に多く(北海道上国鉱山、同大江鉱山など)、規模が比較的大きい事から1980年代まで存続したが、現在では岩手県野田玉川鉱山において宝飾品材料としてバラ輝石が限定的・間欠的に採掘されている他は皆無である。

この金属は、日本国内において産業上重要性が高いものの、産出地に偏りがあり供給構造が脆弱である。日本では国内で消費する鉱物資源の多くを他国からの輸入で支えている実情から、万一の国際情勢の急変に対する安全保障策として国内消費量の最低60分を国家備蓄すると定められている。

[編集] マンガンの結晶構造

マンガンは温度により4つの相を持つ。

α-マンガン
742℃以下で安定。単位胞あたり58個の原子を含む複雑な立方晶。原子の位置により4種類の異なるスピンを持ち、全体としては磁気モーメントを持たない、広義の反強磁性体であると考えられている(詳細はいまだ明らかになっていない)。
β-マンガン
742 - 1,095℃で安定。単位胞あたり20個の原子を含む複雑な立方晶。常磁性体である。
γ-マンガン
1,095 - 1,134℃で安定。面心立方構造。反強磁性体である。
δ-マンガン
1,134 - 1,245℃(融点)で安定。体心立方構造。常磁性体である。

[編集] マンガンの化合物

[編集] 人体への影響

[編集] 生理作用

人体にとっての必須元素。の形成や代謝に関係し、消化などを助ける働きもある。一部では活性酸素対策としての必須ミネラルに挙げるものもいる。

不足すると成長異常、平衡感覚異常、疲れやすくなる、糖尿病(インシュリンの合成能力が低下するため)、骨の異常(脆くなる等)、傷が治りにくくなる、生殖能力の低下や生殖腺機能障害などが起こる。しかしマンガンは川など天然の水などに含まれ、上水道水としては多すぎてむしろ除去する場合があるなど、普通に生活していてマンガンが不足することはまずない。

[編集] 中毒

マンガン鉱石精錬所作業員・れんが職人・鋼管製造業者など、過剰に曝露されるとマンガン中毒を起こす。

頭痛・関節痛・易刺激性・眠気などを起こし、やがて情動不安定・錯乱に至る。大脳基底核錐体路も障害し、パーキンソニズムジストニア・平衡覚障害を引き起こすほか、無関心・抑うつなどの精神症状も報告されている。マンガン曝露から離れれば、3~4か月で症状は消える。

[編集] 酸素欠乏

マンガンは脱酸素(還元)材として使用されるように強い酸素吸着作用があるため、十分に酸化されていない天然マンガン(第一マンガン塩類等)が多い地層の洞窟や井戸などでは、貧酸素化した地下水を経由して内部の空気の酸素が欠乏し、そこへ十分な換気を行わず奥へ入った場合は酸素欠乏症になり最悪の場合死亡する恐れがある。また肥料の撒きすぎによる土壌の酸化などで土中のマンガンが還元されたり、湖などの水底に溜まったマンガンが貧酸素水などで還元され、結果としてマンガンが酸欠状態を保持したり流れに乗って移動させてしまう現象などもある。

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