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◆Workpiece : PCB, glass fiber, carbon fiber, Kevlar fiber, polythene fiber compound material, etc.

◆Material of saw body: carbon tool steel、JIS-SK-5、high-carbon steel、AISI-SAE 1086, with benefits of high hardness and tough.

◆Material of indexable insert : PCD polycrystalline diamond with benefits of highest hardness, excellent wear-resisting, low friction coefficient, low inflation coefficient, superior heat-resisting, and good at working fine surface.
◆Cutting Shape:

Some finished small PCB, they are connected into a temperate big board for next assembly and welding step. In the joint part, which is one front and one back side , it need to be cut into V ditch in advance for break purpose.
◆Characteristics: high strength, sharp, good physical property, long tool life, the swing of diamond tipped is below 0.05mm, indexable insert may save your cost and promote work efficiency and accuracy.

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

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BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

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A ship /ʃɪp/ Audio (US) is a large vessel that floats on water. Ships are generally distinguished from boats based on size. Ships may be found on lakes, seas, and rivers and they allow for a variety of activities, such as the transport of persons or goods, fishing, entertainment, public safety, and warfare.

Ships and boats have developed alongside mankind. In major wars, and in day to day life, they have become an integral part of modern commercial and military systems. Fishing boats are used by millions of fishermen throughout the world. Military forces operate highly sophisticated vessels to transport and support forces ashore. Commercial vessels, nearly 35,000 in number, carried 7.4 billion tons of cargo in 2007.[1]

These vessels were also key in history's great explorations and scientific and technological development. Navigators such as Zheng He spread inventions as the compass and gunpowder. On one hand, ships have been used for colonization and the slave trade. On the other, they also have served scientific, cultural, and humanitarian needs.

As Thor Heyerdahl demonstrated with his tiny boat the Kon-Tiki, it is possible to achieve great things with a simple log raft. From Mesolithic canoes to today's powerful nuclear-powered aircraft carriers, ships tell the history of man.

[edit] Nomenclature

Main parts of ship. 1: Smokestack or Funnel; 2: Stern; 3: Propeller and Rudder; 4: Portside (the right side is known as starboard); 5: Anchor; 6: Bulbous bow; 7: Bow; 8: Deck; 9: Superstructure

Main parts of ship. 1: Smokestack or Funnel; 2: Stern; 3: Propeller and Rudder; 4: Portside (the right side is known as starboard); 5: Anchor; 6: Bulbous bow; 7: Bow; 8: Deck; 9: Superstructure
For more details on this topic, see Glossary of nautical terms.

There is no universal rule to distinguish a ship from a boat. Usually, ships are larger than boats. A commonly used rule of thumb is that if one vessel can carry another, the larger of the two is a ship. As dinghies are common on sailing yachts as small as 35 feet (11 m), this rule of thumb is not foolproof.

A number of large vessels are traditionally referred to as boats. Submarines are a prime example. Other types of large vessels which are traditionally called boats are the Great Lakes freighter, the riverboat, and the ferryboat. Though large enough to carry their own boats and heavy cargoes, these vessels are designed for operation on inland or protected coastal waters. However referring to ships as 'boats' is more an American tradition than that followed in 'British' style Merchant Navies.

[edit] History

[edit] Prehistory and antiquity

A raft is among the simplest boat designs.

A raft is among the simplest boat designs.

The history of boats parallels the human adventure. The first known boats date back to the Neolithic Period, about 10,000 years ago. These early vessels had limited function: they could move on water, but that was it. They were used mainly for hunting and fishing. The oldest dugout canoes found by archaeologists were often cut from coniferous tree logs, using simple stone tools

About 5,000 years ago, people living near Kongens Lyngby in Denmark invented the segregated hull, which allowed the size of boats to gradually be increased. Boats soon developed into keel boats similar to today's wooden pleasure craft.

At about the same time, the first navigators began to use animal skins or woven fabrics as sails. Affixed to the top of a pole set vertically in a boat, these sails gave early ships great range. This allowed man to explore widely, allowing, for example the settlement of Oceania about 3,000 years ago.

The ancient Egyptians were perfectly at ease building sailboats. A remarkable example of their shipbuilding skills was the Khufu ship, a vessel 143 feet (44 m) in length entombed at the foot of the Great Pyramid of Giza around 2,500 BC and found intact in 1954. According to Herodotus, the Egyptians made the first circumnavigation of Africa around 600 BC.

The Phoenicians and Greeks gradually mastered navigation at sea aboard triremes, exploring and colonizing the Mediterranean via ship. Around 340 BC, the Greek navigator Pytheas of Massalia ventured from Greece to Western Europe and the British Isles.[2]

Before the introduction of the compass, celestial navigation was the main method for navigation at sea. In China, early versions of the magnetic compass were being developed and used in navigation between 1040 and 1117.[3] The true mariner's compass, using a pivoting needle in a dry box, was invented in Europe no later than 1300.[4][5]

[edit] Through the Renaissance

Until the Renaissance, navigational technology remained comparatively primitive. This absence of technology didn't prevent some civilizations from becoming sea powers. Examples include the maritime republics of Genoa and Venice, and the Byzantine navy. The Vikings used their knarrs to explore North America, trade in the Baltic Sea and plunder many of the coastal regions of Western Europe.

Towards the end of the fourteenth century, ships like the carrack began to develop towers on the bow and stern. These towers decreased the vessel's stability, and in the fifteenth century, caravels became more widely used. The towers were gradually replaced by the forecastle and sterncastle, as in the carrack Santa María of Christopher Columbus. This increased freeboard allowed another innovation: the freeing port, and the artillery associated with it.

In the sixteenth century, the use of freeboard and freeing ports become widespread on galleons. The English modified their vessels to maximize their firepower and demonstrated the effectiveness of their doctrine, in 1588, by defeating the Spanish Armada.

A Japanese atakebune from the 16th century

A Japanese atakebune from the 16th century

At this time, ships were developing in Asia in much the same way as Europe. Japan used defensive naval techniques in the Mongol invasions of Japan in 1281. It is likely that the Mongols of the time took advantage of both European and Asian shipbuilding techniques. In Japan, during the Sengoku era from the fifteenth to seventeenth century, the great struggle for feudal supremacy was fought, in part, by coastal fleets of several hundred boats, including the atakebune.

Fifty years before Christopher Columbus, Chinese navigator Zheng He traveled the world at the head of what was for the time a huge armada. The largest of his ships had nine masts, were 130 metres (430 ft) long and had a beam of 55 metres (180 ft). His fleet carried 30,000 men aboard 70 vessels, with the goal of bringing glory to the Chinese emperor.

[edit] Specialization and modernization

The British Temeraire and French ships Redoutable and Bucentaure at the Battle of Trafalgar

The British Temeraire and French ships Redoutable and Bucentaure at the Battle of Trafalgar

Parallel to the development of warships, ships in service of marine fishery and trade also developed in the period between antiquity and the Renaissance. Still primarily a coastal endeavor, fishing is largely practiced by individuals with little other money using small boats.

Maritime trade was driven by the development of shipping companies with significant financial resources. Canal barges, towed by draft animals on an adjacent towpath, contended with the railway up to and past the early days of the industrial revolution. Flat-bottomed and flexible scow boats also became widely used for transporting small cargoes. Mercantile trade went hand-in-hand with exploration, which is self-financing by the commercial benefits of exploration.

During the first half of the eighteenth century, the French Navy began to develop a new type of vessel, featuring seventy-four guns. This type of ship became the backbone of all European fighter fleets. These ships were 56 metres (180 ft) long and their construction required 2,800 oak trees and 40 kilometres (25 mi) of rope; they carried a crew of about 800 sailors and soldiers.

A small pleasure boat and a tugboat in Rotterdam

A small pleasure boat and a tugboat in Rotterdam

Ship designs stayed fairly unchanged until the late nineteenth century. The industrial revolution, new mechanical methods of propulsion, and the ability to construct ships from metal triggered an explosion in ship design. Factors including the quest for more efficient ships, the end of long running and wasteful maritime conflicts, and the increased financial capacity of industrial powers created an avalanche of more specialized boats and ships. Ships built for entirely new functions, such as firefighting, rescue, and research, also began to appear.

In light of this, classification of vessels by type or function can be difficult. Even using very broad functional classifications such as fishery, trade, military, and exploration fails to classify most of the old ships. This difficulty is increased by the fact that the terms such as sloop and frigate are used by old and new ships alike, and often the modern vessels sometimes have little in common with their predecessors.

[edit] Today

Boats and ships remain essential tools for international and domestic trade, national security and cultural purposes.

In 2007, the world's fleet included 34,882 commercial vessels with gross tonnage of more than 1,000 tons, totaling 1.04 billion tons. These ships carried 7.4 billion tons of cargo in 2006, a sum that grew by 8% over the previous year. In terms of tonnage, 37.5% of these ships are tankers, 35.8% are bulk carriers, 10.9% container ships and 10.3% general cargo ships.

In 2002, there were 1,240 warships operating in the world, not counting small vessels such as patrol boats. The United States accounted for 3 million tons worth of these vessels, Russia 1.35 million tons, the United Kingdom 504,660 tons and China 402,830 tons. The twentieth century saw many naval engagements during the two world wars, the Cold War, and the rise to power of naval forces of the two blocs. The world's major powers have recently used their naval power in cases such as the United Kingdom in the Falkland Islands and the United States in Iraq.

The harbor at Fuglafjørður, Faroe Islands shows seven typical Faroe boats used for fishing.

The harbor at Fuglafjørður, Faroe Islands shows seven typical Faroe boats used for fishing.

The size of the world's fishing fleet is more difficult to estimate. The largest of these are counted as commercial vessels, but the smallest are legion. Fishing vessels can be found in most seaside villages in the world. In 1997, the United Nations Food and Agriculture Organization identified 2.285 million fishing vessels worldwide. An estimated 132.2 million tonnes of fish and shellfish were produced in 2003. In 1990, 29 million fishermen were active in the world.

[edit] Types of ship

Ships are difficult to classify, mainly because there are so many criteria to base classification on. Classification systems exist that use criteria such as:

  • The number of hulls, giving categories like monohull, catamaran, trimaran.
  • The shape and size, giving categories like dinghy, keelboat, and icebreaker.
  • The building materials used, giving steel, aluminum, wood, fiberglass, and plastic.
  • The type of propulsion system used, giving human-propelled, mechanical, and sails.
  • The epoch in which the vessel was used, triemes of Ancient Greece, Man ' o'wars eighteenth century).
  • The geographic origin of the vessel, many vessels are associated with a particular region, such as the pinnace of Northern Europe, the gondolas of Venice, and the junks of China.
  • The manufacturer, series, or class.

Another way to categorize ships and boats is based on their use, as described by Paulet and Presles.[6] This system includes military ships, commercial vessels, fishing boats, pleasure craft and competitive boats. In this section, ships are classified using the first four of those categories, and adding a section for lake and river boats, and one for vessels which fall outside these categories.

[edit] Commercial vessels

Commercial vessels or merchant ships can be divided into three broad categories: cargo ships, passenger ships, and special-purpose ships.[7] Cargo ships transport dry and liquid cargo. Dry cargo can be transported in bulk by bulk carriers, packed directly onto a general cargo ship in break-bulk, packed in shipping containers as aboard a container ship, or driven aboard as in roll-on roll-off ships. Liquid cargo is generally carried in bulk aboard tankers, such as oil tankers, chemical tankers and LNG tankers.

Passenger ships range in size from small river ferries to giant cruise ships. This type of vessel includes ferries, which move passengers and vehicles on short trips; ocean liners, which carry passengers on one-way trips; and cruise ships, which typically transport passengers on round-trip voyages promoting leisure activities onboard and in the ports they visit.

Special-purpose vessels are not used for transport but are designed to perform other specific tasks. Examples include tugboats, pilot boats, rescue boats, cable ships, research vessels, survey vessels, and ice breakers.

Most commercial vessels have full hull-forms to maximize cargo capacity.[citation needed] Hulls are usually made of steel, although aluminum can be used on faster craft, and fiberglass on the smallest service vessels.[citation needed] Commercial vessels generally have a crew headed by a captain, with deck officers and marine engineers on larger vessels. Special-purpose vessels often have specialized crew if necessary, for example scientists aboard research vessels. Commercial vessels are typically powered by a single propeller driven by a diesel engine.[citation needed] Vessels which operate at the higher end of the speed spectrum may use pump-jet engines or sometimes gas turbine engines.[citation needed]

[edit] Military vessels

There are many types of naval vessels currently and through history. Modern naval vessels can be broken down into three categories: warships, submarines, and support and auxiliary vessels.

Modern warships are generally divided into seven main categories, which are: aircraft carriers, cruisers, destroyers, frigates, corvettes, submarines and amphibious assault ships. Battleships encompass an eighth category, but are not in current service with any navy in the world.[8]

Most military submarines are either attack submarines or ballistic submarines. Until World War Two, the primary role of the diesel/electric submarine was anti-ship warfare, inserting and removing covert agents and military forces, and intelligence-gathering. With the development of the homing torpedo, better sonar systems, and nuclear propulsion, submarines also became able to effectively hunt each other. The development of submarine-launched nuclear missiles and submarine-launched cruise missiles gave submarines a substantial and long-ranged ability to attack both land and sea targets with a variety of weapons ranging from cluster bombs to nuclear weapons.

Most navies also include many types of support and auxiliary vessels, such as minesweepers, patrol boats, offshore patrol vessels, replenishment ships , and hospital ships which are designated medical treatment facilities.[9]

Naval vessels usually have fine hulls to maximize speed and maneuverability.[citation needed] They also usually have advanced electronics and communication systems, as well as weapons.

[edit] Fishing vessels

Fishing vessels are a subset of commercial vessels, but generally small in size and often subject to different regulations and classification. They are distinguished by several criteria: the type of fish they catch, the fishing method used, geographical origin, and technical features such as rigging.

Commercial fishermen harvest many aquatic species, from tuna, cod, and salmon to shrimp, krill, lobster, clams, squid and crab, in various fisheries for these species.

Modern commercial fishermen use many methods. One is fishing by nets, such as purse seine, beach seine, lift nets, gillnets, or entangling nets. Another is trawling, including bottom trawl. Hooks and lines are used in methods like long-line fishing and hand-line fishing). Another method is the use of fishing trap.

Fishing boats are generally small, often little more than 30 metres (98 ft)) but up to 100 metres (330 ft) for a large tuna or whaling ship. They feature holds large enough to keep a good-sized catch. The fish can then simply be stored on ice. Aboard a fish processing vessel, they can be made ready for market and sold more quickly once the ship makes port.

The simplest fishing boats have a small cabin with a saloon, a deck designed to accommodate fishing, and fishing equipment such as nets and lines. Trawlers have additional gear such as winches and arms. Other devices are used, such as a rear ramp on a stern-trawler, and a skiff on a tuna seiner.

[edit] Inland and coastal boats

Many types of boats and ships are designed for inland and coastal waterways. These are the vessels that trade upon the lakes, rivers and canals.

Barges are a prime example of inland vessels. Flat-bottomed boats built to transport heavy goods, most barges are not self-propelled and need to be moved by tugboats towing or towboats pushing them. Barges towed along canals by draft animals on an adjacent towpath contended with the railway in the early industrial revolution but were outcompeted in the carriage of high value items due to the higher speed, falling costs, and route flexibility of rail transport.

Riverboats and inland ferries are specially designed to carry passengers, cargo, or both in the challenging river environment. Rivers present special hazards to vessels. They usually have varying water flows that alternately lead to high speed water flows or protruding rock hazards. Changing siltation patterns may cause the sudden appearance of shoal waters, and often floating or sunken logs and trees (called snags) can endanger the hulls and propulsion of riverboats. Riverboats are generally of shallow draft, being broad of beam and rather square in plan, with a low freeboard and high topsides. Riverboats can survive with this type of configuration as they do not have to withstand the high winds or large waves that are seen on large lakes, seas, or oceans.

Lake freighters, also called lakers, are cargo vessels that ply the Great Lakes. The most well-known is the SS Edmund Fitzgerald, the latest major vessel to be wrecked on the Lakes. These vessels are traditionally called boats, not ships. Visiting ocean-going vessels are called "salties." Due to their additional beam, very large salties are never seen inland of the Saint Lawrence Seaway. Because the largest of the Soo Locks is larger than any Seaway lock, salties that can pass through the Seaway may travel anywhere in the Great Lakes. Because of their deeper draft, salties may accept partial loads on the Great Lakes, "topping off" when they have exited the Seaway. Similarly, the largest lakers are confined to the Upper Lakes (Superior, Michigan, Huron, Erie) because they are too large to use the Seaway locks, beginning at the Welland Canal that bypasses the Niagara River.

Since the freshwater lakes are less corrosive to ships than the salt water of the oceans, lakers tend to last much longer than ocean freighters. Lakers older than 50 years are not unusual, and account for more than half of the fleet.[citation needed] The St. Mary's Challenger, built in 1906 as the William P Snyder, is the oldest laker still working on the Lakes. Similarly, the E.M. Ford, built in 1898 as the Presque Isle, was sailing the lakes 98 years later in 1996. As of 2007 the Ford was still afloat as a stationary transfer vessel at a riverside cement silo in Saginaw, Michigan.

[edit] Other

The wide variety of vessels at work on the earth's waters defy a simple classification scheme. A representative few that fail to fit into the above categories include:

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v d e
Iron alloy phases

Austenite (γ-iron; hard)
Bainite
Martensite
Cementite (iron carbide; Fe3C)
Ledeburite (ferrite - cementite eutectic, 4.3% carbon)
Ferrite (α-iron, δ-iron; soft)
Pearlite (88% ferrite, 12% cementite)
Spheroidite

Types of steel

Carbon steel (≤2.1% carbon; low alloy)
Stainless steel (steel with chromium)
HSLA steel (high strength low alloy)
Tool steel (very hard)

Other iron-based materials

Cast iron (>2.1% carbon)
Wrought iron (contains slag)
Ductile iron


Iron-Cementite meta-stable diagram.

Iron-Cementite meta-stable diagram.

Cast iron usually refers to grey cast iron, but identifies a large group of ferrous alloys, which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured due to its carbide impurities which allow cracks to pass straight through. Grey cast iron is named after its grey fractured surface, which occurs because the graphitic flakes deflect a passing crack and initiate countless new cracks as the material breaks.

Iron (Fe) accounts for more than 95 %wt of the alloy material, while the main alloying elements are carbon (C) and silicon (Si). The amount of carbon in cast irons is 2.1-4 %wt. Cast irons contain appreciable amounts of silicon, normally 1-3 %wt, and consequently these alloys should be considered ternary Fe-C-Si alloys. Despite this, the principles of cast iron solidification are understood from the binary iron-carbon phase diagram, where the eutectic point lies at 1154 °C and 4.3 wt% carbon. Since cast iron has nearly this composition, its melting temperature of 1150 to 1200 °C is about 300 °C lower than the melting point of pure iron.

Cast iron tends to be brittle, except for malleable cast irons. With its low melting point, good fluidity, castability, excellent machinability and wear resistance, cast irons have become an engineering material with a wide range of applications, including pipes, machine and car parts.

[edit] Production

Cast iron is made by remelting pig iron, often along with substantial quantities of scrap iron and scrap steel, and taking various steps to remove undesirable contaminants such as phosphorus and sulfur. Depending on the application, carbon and silicon content are reduced to the desired levels, which may be anywhere from 2% to 3.5% and 1% to 3% respectively. Other elements are then added to the melt before the final form is produced by casting.

Iron is most commonly melted in a small blast furnace known as a cupola (see blast furnace for more details). After melting is complete, the molten iron is removed or ladled from the forehearth of the blast furnace. This process was devised by the Chinese, whose innovative ideas revolutionized the field of metallurgy. Previously, iron was melted in an air furnace, which is a type of reverberatory furnace.

[edit] Varieties of cast iron

[edit] Grey cast iron

Cast iron drain, waste and vent piping in a Canadian timber-frame building in Mission, British Columbia in the 1980s.

Cast iron drain, waste and vent piping in a Canadian timber-frame building in Mission, British Columbia in the 1980s.
Main article: Grey iron

Silicon is essential to making grey cast iron as opposed to white cast iron. When silicon is alloyed with ferrite and carbon in amounts of about 2 percent, the carbide of iron becomes unstable. Silicon causes the carbon to rapidly come out of solution as graphite, leaving a matrix of relatively pure, soft iron. Weak bonding between planes of graphite lead to a high activation energy for growth in that direction, resulting in thin, round flakes. This structure has several useful properties.

The metal expands slightly on solidifying as the graphite precipitates, resulting in sharp castings. The graphite content also offers good corrosion resistance.

Graphite acts as a lubricant, improving wear resistance. The exceptionally high speed of sound in graphite gives cast iron a much higher thermal conductivity. Since ferrite is so different in this respect (having heavier atoms, bonded much less tightly) phonons tend to scatter at the interface between the two materials. In practical terms, this means that cast iron tends to “damp” mechanical vibrations (including sound), which can help machinery to run more smoothly.

All of the properties listed in the paragraph above ease the machining of grey cast iron. The sharp edges of graphite flakes also tend to concentrate stress, allowing cracks to form much more easily, so that material can be removed much more efficiently.

Easier initiation of cracks can be a drawback once an item is finished, however: grey cast iron has less tensile strength and shock resistance than steel. It is also difficult to weld.

Grey cast iron's high thermal conductivity and specific heat capacity are often exploited to make cast iron cookware and disc brake rotors.

[edit] Other cast iron alloys

An illustration of furnace bellows operated by waterwheels, from the Nong Shu, by Wang Zhen, 1313 AD, during the Chinese Yuan Dynasty.

An illustration of furnace bellows operated by waterwheels, from the Nong Shu, by Wang Zhen, 1313 AD, during the Chinese Yuan Dynasty.

With a lower silicon content and faster cooling, the carbon in white cast iron precipitates out of the melt as the metastable phase cementite, Fe3C, rather than graphite. The cementite which precipitates from the melt forms as relatively large particles, usually in a eutectic mixture where the other phase is austenite (which on cooling might transform to martensite). These eutectic carbides are much too large to provide precipitation hardening (as in some steels, where cementite precipitates might inhibit plastic deformation by impeding the movement of dislocations through the ferrite matrix). Rather, they increase the bulk hardness of the cast iron simply by virtue of their own very high hardness and their substantial volume fraction, such that the bulk hardness can be approximated by a rule of mixtures. In any case, they offer hardness at the expense of toughness. Since carbide makes up a large fraction of the material, white cast iron could reasonably be classified as a cermet. White iron is too brittle for use in many structural components, but with good hardness and abrasion resistance and relatively low cost, it finds use in such applications as the wear surfaces (impeller and volute) of slurry pumps, shell liners and lifter bars in ball mills and autogenous grinding mills, balls and rings in coal pulverisers and (conceivably?) balls for rolling-element bearings and the teeth of a backhoe's digging bucket (although the latter two applications would normally use high quality wrought high-carbon martensitic steels and cast medium-carbon martensitic steels respectively).

It is difficult to cool thick castings fast enough to solidify the melt as white cast iron all the way through. However, rapid cooling can be used to solidify a shell of white cast iron, after which the remainder cools more slowly to form a core of grey cast iron. The resulting casting, called a “chilled casting”, has the benefits of a hard surface and a somewhat tougher interior.

White cast iron can also be made by using a high percentage of chromium in the iron; Cr is a strong carbide-forming element, so at high enough percentages of chrome, the precipitation of graphite out of the iron is suppressed. High-chrome white iron alloys allow massive castings (for example, a 10-tonne impeller) to be sand cast, i.e., a high cooling rate is not required, as well as providing impressive abrasion resistance.

Malleable iron starts as a white iron casting, that is then heat treated at about 900 °C. Graphite separates out much more slowly in this case, so that surface tension has time to form it into spheroidal particles rather than flakes. Due to their lower aspect ratio, spheroids are relatively short and far from one another, and have a lower cross section vis-a-vis a propagating crack or phonon. They also have blunt boundaries, as opposed to flakes, which alleviates the stress concentration problems faced by grey cast iron. In general, the properties of malleable cast iron are more like mild steel. There is a limit to how large a part can be cast in malleable iron, since it is made from white cast iron.

A more recent development is nodular or ductile cast iron. Tiny amounts of magnesium or cerium added to these alloys slow down the growth of graphite precipitates by bonding to the edges of the graphite planes. Along with careful control of other elements and timing, this allows the carbon to separate as spheroidal particles as the material solidifies. The properties are similar to malleable iron but parts can be cast with larger sections.

Comparative qualities of cast irons[1]
Name Nominal composition [% by weight] Form and condition Yield strength [ksi (0.2% offset)] Tensile strength [ksi] Elongation [% (in 2 inches)] Hardness [Brinell scale] Uses
Cast grey iron (ASTM A48) C 3.4, Si 1.8, Mn 0.5 Cast 25 0.5 180 Engine blocks, fly-wheels, gears, machine-tool bases
White C 3.4, Si 0.7, Mn 0.6 Cast (as cast) 25 0 450 Bearing surfaces
Malleable iron (ASTM A47) C 2.5, Si 1.0, Mn 0.55 Cast (annealed) 33 52 12 130 Axle bearings, track wheels, automotive crankshafts
Ductile or nodular iron C 3.4, P 0.1, Mn 0.4, Ni 1.0, Mg 0.06 Cast 53 70 18 170 Gears, cams, crankshafts
Ductile or nodular iron (ASTM A339) Cast (quench tempered) 108 135 5 310
Ni-hard type 2 C 2.7, Si 0.6, Mn 0.5, Ni 4.5, Cr 2.0 Sand-cast 55 550 Strength
Ni-resist type 2 C 3.0, Si 2.0, Mn 1.0, Ni 20.0, Cr 2.5 Cast 27 2 140 Resistance to heat and corrosion

[edit] Historical uses

A cast iron wagon wheel

A cast iron wagon wheel

Because cast iron is comparatively brittle, it is not suitable for purposes where a sharp edge or flexibility is required. It is strong under compression, but not under tension. Cast Iron was first invented in China (see also: Du Shi), and poured into molds to make weapons and figurines. Historically, its earliest uses included cannon and shot. In England, the ironmasters of the Weald continued producing these until the 1760s, and this was the main function of the iron industry there after the Restoration, though probably only a minor part of the industry there earlier.

Cast iron pots were made at many English blast furnaces at that period. In 1707, Abraham Darby patented a method of making pots (and kettles) thinner and hence cheaper than his rivals could. This meant that his Coalbrookdale Furnaces became dominant as suppliers of pots, an activity in which they were joined in the 1720s and 1730s by a small number of other coke-fired blast furnaces.

The development of the steam engine by Thomas Newcomen provided a further market for cast iron, since this was considerably cheaper than the brass of which the engine cylinders were originally made. A great exponent of cast iron was John Wilkinson, who amongst other things cast the cylinders for many of James Watt's improved steam engines until the establishment of the Soho Foundry in 1795.

[edit] Cast iron bridges

The major use of cast iron for structural purposes began in the late 1770s when Abraham Darby III built the Iron Bridge, although short beams had been used prior to the bridge, such as in the blast furnaces at Coalbrookdale. This was followed by others, including Thomas Paine, who patented one; cast iron bridges became common as the Industrial Revolution gathered pace. Thomas Telford adopted the material for his bridge upstream at Buildwas, and then for a canal trough aqueduct at Longdon-on-Tern on the Shrewsbury Canal. It was followed by the spectacular Chirk Aqueduct and the breath-taking Pontcysyllte Aqueduct, both of which remain in use following recent restorations. Cast iron beam bridges were used widely by the early railways, such as the Water street bridge at the Manchester terminus of the Liverpool and Manchester Railway. However, problems arose when such a bridge collapsed shortly after opening in 1846. The Dee bridge disaster was caused by excessive loading at the centre of the beam by a passing train, and many similar bridges had to be demolished and rebuilt, often in wrought iron. The bridge had been under-designed, being trussed with wrought iron straps, which were wrongly thought to reinforce the structure. Nevertheless, cast iron continued to be used for structural support, until the Tay Rail Bridge disaster of 1879 created a crisis of confidence in the material. Further bridge collapses occurred, however, culminating in the Norwood Junction rail accident of 1891. Thousands of cast iron rail under-bridges were eventually replaced by steel equivalents.

[edit] Textile mills

Another important use was in textile mills. The air in these contained flammable fibres from the cotton, hemp, or wool being spun. As a result, textile mills had an alarming propensity to burn down. The solution was to build them completely of non-combustible materials, and it was found convenient to provide the building with an iron frame, largely of cast iron. This replaced flammable wood. The first such building was at Ditherington in Shrewsbury, Shropshire. Many other warehouses were built using cast iron columns and beams, although there were many collapses owing to faulty designs, flawed beams or overloading.

During the Industrial Revolution, cast iron was also widely used for the frame and other fixed parts of machinery, including spinning and later weaving machinery in the textile mills. Cast iron became a widespread material, and many towns had foundries producing machinery, not only for industry but also agriculture.

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United States Armed Forces
United States Joint Service Color Guard on parade at Fort Myer.
United States Joint Service Color Guard on parade at Fort Myer in Arlington County, Virginia.
Service branches United States Army seal U.S. Army

United States Marine Corps seal U.S. Marine Corps
United States Navy Seal U.S. Navy
United States Air Force seal U.S. Air Force
United States Coast Guard seal U.S. Coast Guard

Leadership
Commander-in-Chief George W. Bush
Secretary of Defense Robert M. Gates
Chairman of the Joint Chiefs of Staff Admiral Michael Mullen
Military age 17-45 years old[1]
Available for
military service
67,742,879 males, age 18-49 (2005 est.),
67,070,144 females, age 18-49 (2005 est.)
Fit for
military service
54,609,050 males, age 18-49 (2005 est.),
54,696,706 females, age 18-49 (2005 est.)
Reaching military
age annually
2,143,873 males (2005 est.),
2,036,201 females (2005 est.)
Active personnel 1,426,713 [1] (ranked 2nd)
Reserve personnel 1,458,500
Expenditures
Budget $548.9 billion [2] (ranked 1st)
Percent of GDP 3.9 (2007 est.)
Related articles
History Colonial wars
American Revolutionary War
Early national period
Continental expansion
American Civil War
Post-Civil War era
World War I (1917-1918)
World War II (1941-1945)
Cold War (1945–1991)
Post-Cold War era (1991–2001)
War on Terrorism (2001–present)
Ranks United States Army officer rank insignia, United States Army enlisted rank insignia,

United States Navy officer rank insignia, United States Navy enlisted rates,
United States Marine Corps officer rank insignia, United States Marine Corps enlisted rank insignia
United States Air Force officer rank insignia, United States Air Force enlisted rank insignia,
United States Coast Guard ranks

The United States Armed Forces are the overall unified military forces of the United States. The United States military was first formed during the Continental Congress and was permanently established after World War II.[2]

Its component branches are:

All branches are part of the United States Uniformed Services and are under civilian control with the President serving as Commander-in-chief. All branches except the Coast Guard are part of the Department of Defense, which is under the authority of the Secretary of Defense, who is also a civilian. The Coast Guard falls under the authority of the Department of Homeland Security. During wartime, the Coast Guard may be placed under the Department of Defense through the Department of the Navy.[3] There are also other military forces in the United States which fall solely under the individual control of each state, the State Defense Forces, which are not part of the Department of Defense.

As of May 2007, about 1,426,705 people are on active duty in the military with an additional 1,458,400 people in the seven reserve components.[citation needed][4] As it is currently a volunteer military, there is no conscription. Women are not allowed to serve in some combat assignments, but they are allowed to serve in most non-combat specialties. Due to the realities of war some of these non-combat positions see combat regularly.[5]

Much of U.S. military capability is involved in logistics and transportation, which enable rapid buildup of forces as needed. The Air Force maintains a large fleet of C-5 Galaxy, C-17 Globemaster, and C-130 Hercules transportation aircraft with a substantial fleet of aerial refueling tankers. The Marine Corps maintains Marine Expeditionary Units at sea with the Navy's Atlantic and Pacific Fleets. The Navy's 11 active aircraft carriers, combined with a military doctrine of power projection, enables a flexible response to potential threats.

[edit] Organization

Under the United States Constitution, the President of the United States is the Commander-in-Chief of the Armed Forces. To coordinate military action with diplomacy, the President has an advisory National Security Council headed by a National Security Advisor. Under the President is the United States Secretary of Defense, a Cabinet Secretary responsible for the Department of Defense. Both the President and Secretary of Defense are advised by the Joint Chiefs of Staff, which includes the service branch chiefs led by the Chairman of the Joint Chiefs of Staff and the Vice Chairman of the Joint Chiefs of Staff.

[edit] History

Choctaw chief/U.S. General Pushmataha, 1824.

Choctaw chief/U.S. General Pushmataha, 1824.

Prior to and during the founding of the United States, military forces were supplied by untrained militia commanded by the states. When the Continental Congress first ordered a Continental Army to be formed, it was to be made up of militia from the states. That army, under the command of General George Washington, won the Revolutionary War, but afterwards was disbanded.

However, it soon became obvious that a standing army and navy were required. The United States Navy began when Congress ordered several frigates in 1794, and a standing army was created, however it was still only minimal and it relied mostly on contributions from state militia in times of war.

Between the founding of the nation and the Civil War, American military forces fought and won against Barbary Coast pirates; fought the War of 1812 against the British, which ended in the status quo; and won several southwestern territories from the Mexicans in the Mexican-American War. In 1861, with the beginning of the Civil War, many military forces, including most of the nation's best generals, became part of the Confederate military, and both armies fought a long, bloody struggle which consumed 600,000 lives and ended in Union (U.S.) victory in 1865.

In the period between the Civil War and the 1890s, the military was allowed to languish, although units of the U.S. Army did fight Native Americans as settlers moved into the center of the United States. By the end of the century, though, America was rapidly becoming a new world power. The military fought the Spanish-American War and the Philippine-American War, along with several Latin American interventions, and Teddy Roosevelt sent the Great White Fleet around the world in a display of American power. In addition, the Militia Act of 1903 established the National Guard.

Battle of Antietam. Based on 1860 census figures, 8% of all white males aged 13 to 43 died in the civil war.

Battle of Antietam. Based on 1860 census figures, 8% of all white males aged 13 to 43 died in the civil war.[6]

The United States entered World War I in 1917 and played a major role in the Allied victory. It languished in the interwar period, but as tensions mounted leading up to World War II, the force was put back into shape. U.S. Army troops were a large component of the forces that took North Africa, Italy, and landed in France at D-Day, and U.S. Navy, Marine, and Army troops were heavily involved in the Pacific campaign against Japan and its allies.

The end of World War II was the start of the Cold War, a large but ultimately non-violent struggle between the United States and its NATO Allies against the Soviet Union and its Warsaw Pact allies. Thousands of U.S. troops were deployed to Europe in anticipation of a struggle that never came.

However, U.S. troops did participate in proxy wars in Korea and Vietnam. The Korean War, with North Korea and China against South Korea, the U.S., and other UN troops, ultimately returned to the status quo. The Vietnam War between North Vietnam and South Vietnam and the U.S. resulted in a cease-fire; after U.S. troops were pulled out of the country North Vietnam invaded South Vietnam.

Assault landing at Omaha Beach in Normandy

Assault landing at Omaha Beach in Normandy

In the 1980s, the U.S. military fought Operation Just Cause in Panama and Operation Urgent Fury in Grenada. The United States conducted various combat operations in the Persian Gulf against Iran, most notably Operation Praying Mantis. In addition, the Goldwater-Nichols Act completely reorganized the military. By 1989, it was clear the Soviet Union was on the verge of collapse and it looked like the U.S. military would be left with no one to fight. However, when Iraq invaded Kuwait in 1991, the United States entered the Persian Gulf War. The military forces of the U.S. and other nations easily defeated the Iraqi Army with minimal losses, proving the combat readiness of the new all-volunteer military. After this brief war and the breakup of the Soviet Union, the U.S. military had relatively little to do throughout the remainder of the 1990s, barring interventions in Yugoslavia and Kosovo.

After the September 11th terrorist attacks in 2001, U.S. military forces were an integral part of the War on Terror. U.S. and NATO forces invaded Afghanistan in 2001, and in 2003 the U.S. and several other countries invaded Iraq. In both operations, U.S. forces comprised the vast majority of the soldiers and equipment. While the initial invasion was successful, the occupation quickly bogged down after the defeat of the conventional Iraqi forces, with daily violence and terrorist attacks. However, some milestones have been reached, such as the capture and execution of Saddam Hussein and democratic elections. In absolute dollar terms, the U.S. military budget is by far the highest of any country in the world. By 2008, with the US spending substantial sums in support of operations in Iraq and Afghanistan, US national defense spending surpassed the combined spending of the rest of the world.[3]

[edit] Personnel

The United States military is the second-largest in the world, after the People's Liberation Army of China, and has troops deployed around the globe. As in most militaries, members of the U.S. Armed Forces hold a rank, either that of officer or enlisted, and can be promoted.

In early 2007, Secretary of Defense Robert Gates proposed to the President to increase the overall size of the military by approximately 92,000 troops over the course of five years. Specifically, the proposal calls for an Army troop cap of 545,000 to 550,000 active duty soldiers and a troop cap of 202,000 to 205,000 active duty Marines. The total active duty force of the United States after the buildup will be about 1,479,000.[7]

[edit] Personnel in each service

As of October 31, 2007 (women as of September 2006)[4]

Service Total Active Duty Personnel (Percent of Total) Percentage Female Enlisted Officers
Army 563,388 (37%) 14% 433,300 84,698
Marine Corps 302,209 (13%) 6.2% 166,674 19,535
Navy 236,214 (24%) 14.9% 322,565 51,265
Air Force 305,663 (23%) 20.1% 262,860 65,410
Coast Guard 102,738 (3%) 10.7% 31,286 7,835
Total 1,419,212 (100%) 14.9% 1,143,399 220,908

[edit] Personnel deployed

[edit] Overseas

As of December 2007, U.S. Forces were stationed at more than 820 installations in at least 39 countries.[8] Some of the largest contingents are:

Iraq 196,600
Germany 57,155
Japan (United States Forces Japan) 33,164
South Korea (United States Forces Korea) 26,076
Afghanistan 25,700
Italy 9,701
United Kingdom 9,655

As of May 5, 2007, there were about 160,000 U.S. troops in Iraq, according to Lt. Gen. Ray Odierno, the commander of day-to-day operations for Operation Iraqi Freedom.[9] About 19,500 U.S. troops are engaged elsewhere throughout the Middle East, with the bulk in Operation Enduring Freedom in Afghanistan.

[edit] Within the United States

Including U.S. territories and ships afloat within territorial waters

A total of 1,079,059 personnel are on active duty within the United States including:[10]

Continental U.S. 879,523
Hawaii 37,021
Alaska 19,531
Afloat 92,337
Guam 2,890
Puerto Rico 168

[edit] Types of Personnel

[edit] Junior Enlisted

Prospective servicemembers are recruited often from high school and college, the target age being 18 to 28 year olds. With parent/guardian permission, applicants can enlist at the age of 17 and participate in the Delayed Entry Program (DEP). In this program, the applicant is given the opportunity to participate in locally sponsored military-related activities, which can range from sports to competitions (each recruiting station DEP program will vary), led by recruiters or other military liaisons. Participation in this programs is an example of the different opportunities the recruits have to elevate in rank before their departure to Basic Training.

After enlistment, new recruits undergo Basic Training (also known as boot camp), followed by schooling in their primary Military Occupational Specialty (MOS) at any of the numerous MOS training facilities around the world. Each branch conducts this differently, for example, Marines send all non-infantry MOSs to an infantry skills course known as Marine Combat Training prior to their technical schools, while Air Force Basic Military Training graduates attend Technical Training and are awarded an Air Force Specialty Code (AFSC) at the apprentice (3) skill level. The terms for this vary greatly, for example, new Army recruits undergo Basic Combat Training (BCT), followed by Advanced Individual Training (AIT), while the Navy send its recruits to Recruit Training and then to "A" schools to earn a rating.

Initially, recruits without higher education or college degrees will hold the paygrade of E-1, and will be elevated to E-2 usually soon after the completion of Basic Training (with a minimum of six months Time-In-Service). Different services have different incentive programs for enlistees, such as higher initial ranks for college credit and referring friends who go on to enlist as well.

There are several different authorized paygrade advancement requirements in each junior enlisted rank category (E-1 to E-3), which differ by service. Enlistees in the Army can attain the initial paygrade of E-4 (Specialist) with a full four-year degree, but the highest initial entry paygrade is usually E-3. Promotion through the junior enlisted ranks is generally noncompetitive, with promotions occurring upon attaining a specified number of years of service, a specified level of technical proficiency, and/or maintenance of good conduct.

[edit] Noncommissioned Officer

With very few exceptions, the only direct path to the non-commissioned officer ranks in the United States military are through the lower enlisted ranks. Unlike promotion through the lower enlisted tier, promotion through the NCO ranks are generally competitive. NCO ranks begin at E-4 (E-5 in the Air Force and, with some exceptions, the Army) and are generally attained at between three and six years of service. Junior noncommissioned officers function as front line supervisors, squad leaders, and technical experts, training the junior enlisted in their duties and guiding their career advancement.

[edit] Senior Noncommissioned Officer/ Staff Noncommissioned Officer

While by law considered part of the non-commissioned officer corps, senior noncommissioned officers referred to as Chief Petty Officers in the Navy and Coast Guard, or staff noncommissioned officers in the Marine Corps, perform duties more focused on leadership rather than technical expertise. Promotion to the SNCO ranks (E-7 through E-9 in the Navy and Coast Guard; E-6 through E-9 in the Marine Corps) is highly competitive. Manning at the pay grades of E-8 and E-9 are limited by Federal law to 2.5% and 1% of a service's enlisted force, respectively. SNCOs act as leaders of small units and as staff. Some SNCOs manage programs at headquarters level, and a select few wield responsibility at the highest levels of the military structure. Most unit commanders have a SNCO as an enlisted advisor. All SNCOs are expected to mentor junior commissioned officers as well as the enlisted in their duty sections. The typical enlistee can expect to attain SNCO rank at between 10 and 16 years of service.

Each of the five services employs a single senior enlisted advisor at departmental level. This individual is the highest ranking enlisted member within his respective service and functions as the chief advisor to the service secretary, service chief of staff, and Congress on matters concerning the enlisted force. These individuals carry responsibilities and protocol requirements equivalent to general and flag officers. They are as follows:

[edit] Warrant Officer

Additionally, all services except for the U.S. Air Force have an active Warrant Officer corps. Above the rank of Warrant Officer One, these officers are also commissioned officers, but usually serve in a more technical and specialized role within units. More recently though they can also serve in more traditional leadership roles associated with the more recognizable officer corps. With one notable exception, these officers ordinarily have already been in the military often serving in senior NCO positions in the field in which they later serve as a Warrant Officer as a technical expert. The exception to the NCO rule is the case of helicopter and fixed wing pilots in the U.S. Army; although most Army pilots have indeed served some enlisted time, it is also possible to enlist, complete basic training, go directly to the Warrant Officer Candidate school at Fort Rucker, Alabama, and then on to flight school.

The Air Force ceased to grant warrant officer commissions in 1959 when the grades of E-8 and E-9 were created. Most non-flying duties performed by warrant officers in other services are instead performed by senior NCOs in the Air Force.

[edit] Commissioned Officer

There are five common ways for one to receive a commission as an officer in one of the branches of the U.S. military (although other routes are possible).

Officers receive a commission assigning them to the Officer Corps from the President (with the consent of the Senate).

Through their careers, officers usually will receive further training at one or a number of the many U.S. military staff colleges.

Company grade officers (pay grades O-1 through O-3) function as leaders of smaller units or sections of a unit, typically with an experienced SNCO assistant and mentor. Field grade officers (pay grades O-4 through O-6) lead significantly larger and more complex operations, with gradually more competitive promotion requirements. General officers, or flag officers, serve at the highest levels and oversee major portions of the military mission, from post or base command (for Army and Air Force; Navy bases are commanded by no higher than an O-6) on up.

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片

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粉 末高温合金与其他的铸造和变形高温合金相同,含有许多高熔点合金元素,例如,FGH95(FG02-01)粉末高温合金就含有铬、钴、钼、铌、镍、铁、钽 等。这种粉末高温合金是先将合金制成粉末,经热等静压成形,再经锻造而制成的。粉末高温合金的g相含量约为50% (体积),组织均匀,晶粒细小,屈服强度高,抗疲劳性能好,可用于制造涡轮发动机的涡轮盘等。由于g相含量高,且弥散分布于晶粒间,使粉末高温合金得到很 大的强化效应,且在相当高的温度范围内,随温度升高,其硬度反而有所提高,使切削加工性很差。车削时,若采用硬质合金刀具,则刀具磨损十分严重,为此,国 内外相继研究采用新刀具材料加工粉末高温合金,与YD15和YG10HT等硬质合金刀片的切削寿命相比,立方氮化硼(CBN)刀片的切削寿命可提高很多 倍。试验结果表明,CBN刀片是精车、半精车粉末高温合金的一种理想的刀具材料。

1 试验用CBN刀片及刀具几何参数

1) CBN刀片

目 前所用的CBN 刀片有CBN聚晶体型和CBN与硬质合金的复合聚晶型,前者称作聚晶CBN刀片,后者称作复合聚晶CBN刀片。复合聚晶CBN刀片的基底是硬质合金(图 1),其目的是使刀片既有超硬层的高硬度,又有硬质合金相对较高的韧性,并可节约昂贵的超硬材料。CBN刀片的切削性能优越,不仅可用来加工淬硬的材料, 而且可加工其他难加工材料。



图1 复合聚晶CBN刀片(GE6000)

本课题采用了图1所示的美国通用 电器公司(GE)生产的复合聚晶CBN刀片(以下简称CBN刀片),其牌号为GE6000,其中含有96%的CBN 及4%的Co。CBN基底为硬质合金(WC+Co),在高温高压条件下,Co从扩散源(硬质合金)基体出发,沿CBN晶界形成Co网络。提高这种CBN刀 片质量的关键是减小CBN层与硬质合金层之间的应力差。

图2示出CBN 聚晶体的扫描电镜图片,可明显看出类同水泥地龟裂的晶界。晶界处富集着“杂质组元”,因而在切削力冲击作用下,CBN刀片会发生颗粒剥落或微崩刃。由此看出,使用CBN刀片切削时,机床刚度应较高,而且切削过程中的切削力应基本稳定。


图2 CBN聚晶体扫描电镜图片(×3 500)

2) 车削FGH95粉末高温合金的刀具几何参数刀具几何参数对CBN刀片的切削寿命有很大影响。刀具宜取负前角,对于精车刀具,可用0°~-10°;对于半精 车刀具可超过-10°;。刀具后角可在6°~12°范围内选取。为了增强刀刃,可采用负倒棱和刀尖圆弧,负倒棱宽度br1可取0.1mm,负前角γr1可 取-10°~-20°,刀尖圆弧半径γδ可取0.5~1mm。 本项试验所采用的CBN刀具的几何参数见图3。由于机夹刀具的刀夹底面倾斜6°,故实际的工作前角γ0=-6°,实际的工作后角α0=6°,实际的负倒棱 前角γ01=-21°。



图3 车削FGH95时采用的CBN刀具几何参数

2 车削粉末高温合金的刀具磨损特征

用 硬质合金刀具车削粉末高温合金时,刀具磨损剧烈,很快失效。刀具的磨损形貌见图4(工件材料:FGH95;刀片材料:YT726;切削用量:v= 15m/min,ap=0.2mm,f=0.1mm/r)。图4(a)示出后刀面磨损,既包含了主后刀面磨损,又包含了副后刀面磨损,因而在刀尖区形成了 三角形磨损带,后刀面磨损值VB=0.15mm,该磨损值是在刀片的切削路程l仅为3.6m的条件下形成的;图4(b)示出硬质合金刀尖塌陷的形貌,这是 由于在较大切削力和切削温度作用下,刀片表面层出现塑性变形而造成的;图4(c)示出刀具前刀面的磨损凹坑,硬质合金已崩碎,而且因刀具表面与粉末高温合 金粘结的原因,使硬质合金微粒随切屑一同带走,形成了刀具材料的局部剥落,切削刃已呈现须状崩碎纹。由此可见,用硬质合金刀片车削粉末高温合金的刀具磨损 是相当严重的,在经历很短的切削路程条件下,也难以保证必要的加工精度。


(a)后刀面磨损(×400) (b)刀尖塌陷(×650) (c)前刀面破碎磨损凹坑(×300)
图4 硬质合金刀片车削粉末高温合金的磨损形貌

用CBN 刀片车削粉末高温合金时,刀具磨损量很小,若在扫描电镜下观察刀具后刀面,可发现刀刃并无缺损,仅沿主刀刃和副刀刃处有一条白带,见图5 (工件材料:FGH95;刀具材料:GE6000;切削用量:v=70m/min,ap=0.2mm,f=0.1mm/r;切削距离l=151m)。图中 右边示出CBN刀片车削FGH95粉末高温合金时形成的带状切屑。这条白带是一层粘附物,是粘结在刀具表面上的粉末高温合金材料,呈层叠云雾状。主后刀面 和副后刀面的粘附物形态示于图6(切削条件与图5相同)。从整体上看,CBN车刀车削粉末高温合金的后刀面粘附与硬质合金车削时不同,CBN车刀的粘附物 较少,只有极薄的一层,而且粘附宽度很窄。图示的粘附物宽度不大于100µm;硬质合金车刀的粘附量则较大,接触区的粘结层已产生周期性局部破坏。


图5 CBN刀片车削粉末高温合金的后刀面扫描电镜图片(×200)

(a)主后刀面粘附(×700) (b)副后刀面粘附(×700)
图6 CBN刀片车削粉末高温合金的后刀面粘附物形貌

3 CBN刀片车削粉末高温合金的刀具磨损机理

用 具有负前角和负倒棱的CBN刀片车削FGH95粉末高温合金时,切屑呈暗红色的“半熔态”,沿副刀刃方向流出,切削温度很高。在高温高压作用下,CBN 刀片不仅易与粉末高温合金材料相互粘结,造成粘结磨损,而且会出现氧化磨损和相变磨损;若受到冲击力,还会产生CBN颗粒剥落和微崩刃。

1) CBN刀片的粘结磨损


切 削过程中,CBN刀片前、后刀面的摩擦区里,存在微观突出点的接触,这些接触点的接触压强很高,从而破坏了刀具表面上形成的氧化膜,使刀具表面与被加工粉 末高温合金之间容易产生粘结现象。如果在CBN和粉末高温合金内同时发生断裂,就产生了磨损粉末,生成粘结磨损。粘结磨损是压力和温度的函数。出现粘结磨 损时,粘结层会产生周期性局部破坏,导致CBN表层材料的疲劳破坏,形成微粒状脱落。另外,在高温条件下,CBN的惰性不断降低,刀片与粉末高温合金材料 合金元素间的亲和倾向不断增加,也创造了粘结的条件。粉末高温合金中的Ni,Cr,Mo,Co,Ti等元素含量较高,在一定的切削温度和压力作用下,极易 与CBN发生亲和作用。当刃前区的切削温度达到1200℃左右时,局部CBN颗粒将呈现“半融熔”状,此时的粘结磨损更加剧烈。

图7,8 (v=70m/min,ap=0.2mm,f=0.1mm/r)分别示出CBN刀片主后刀面和副后刀面的粘结形貌,其中,图(a)是刃区全貌,图 (b)为刃区局部放大形貌。由图7可见,沿CBN刀片的后刀面有明显的粘附物,在靠近负倒棱处,粘附物呈条纹状,且伴有粘屑。由图8可以看出,沿副后刀面 的粘附量并不小于沿主后刀面的粘附量,粘附物呈层叠云雾状,充分表明这种粘附物是不断积累而形成的。


(a)刃区粘附全貌(×220) (b)刃区粘附局部放大(×700)
图7 CBN刀片主后刀面的粘附物形貌


(a)刃区粘附全貌(×250) (b)刃区粘附局部放大(×770)
图8 CBN刀片副后刀面的粘附物形貌

2) CBN刀片的氧化磨损和相变磨损

刀 片具有优异的切削性能,不仅有较高的硬度和热稳定性,而且对铁族元素有高化学惰性,但是,在一定条件下,会发生立方氮化硼(CBN)向结构与石墨相似的六 方氮化硼(HBN)的转化,即CBN→HBN的转化,刀刃处转化为HBN的那一部分将降低硬度,失去切削能力。上述的这种相变发生在一定温度条件下,例 如,当切削温度达到1000~1200℃,在空气气氛下切削时,就可能出现CBN向HBN的转化。用CBN刀片切削时,即使切削温度未达到CBN→HBN 的转化温度,也会产生氧化和放氮现象,其反应式为

BN(CBN)→[N]+[B]
[N]+[N]→N2↑

在切屑流的强烈摩擦与热冲击作用下,CBN表面形成的氧化膜将会很快为摩擦所破坏,造成氧化磨损。

相变磨损和氧化磨损的结果使CBN的活性增强,惰性下降,切削能力变差。

3) CBN刀片表面的颗粒剥落和微崩刃

由 于CBN刀尖是由无数细小的CBN颗粒构成的,晶界处富集的“杂质组元”相当于一种“精细裂纹”,因而大大降低了晶界强度,而且存在不均匀的内应力,使刃 口部位的微观强度也不均匀。当热切屑流通过刀尖流经前刀面时,不仅会产生高温摩擦,而且会产生微冲击和加工振动,这就有可能使CBN颗粒剥落,并出现微崩 刃。CBN刀刃及前、后刀面的这种磨损形式是高硬度聚晶所特有的。

当用扫描电镜观察已被粉末高温合金热切屑流滑擦并产生CBN颗粒剥落的 CBN刀片前刀面时,可以看到刀刃已有缺损,而且靠近刀刃的前刀面处有剥落层,见图 9(v=70m/min,ap=0.2mm,f=0.1mm/r)。其中,图(a)为刀刃处全貌,图(b)为刀刃与切屑作用区的放大形貌。



(a)刀刃处全貌(×110) (b)刀刃与切屑作用区的放大形貌(×200)
图9 CBN刀刃的缺损及CBN颗粒的剥落形貌

4 车削粉末高温合金时CBN与硬质合金刀具磨损的比较

与硬质合金相比,CBN刀片车削粉末高温合金的刀具磨损量要小得多,因而CBN刀片的加工精度可以得到保证。

当 采用YT726硬质合金,以切削速度v=15m/min、切削深度ap=0.2mm、进给量f=0.1mm/r的切削用量车削FGH95粉末高温合金,切 削路程仅为3.6m时,后刀面磨损量VB=0.15mm,此时车刀的径向磨损量为0.016mm,反映在工件直径上的变化量dd=0.032mm。

若 采用CBN刀片车削粉末高温合金,切削路程l与后刀面磨损量VB的关系曲线见图10(工件材料:FGH95;刀具:GE6000,CBN刀片;切削用量: v=70m/min,ap=0.2mm,f=0.1mm/r)。切削路程l=3.6m时,后刀面磨损量几乎测量不出,最大估计值VB= 0.004mm。此时,由于后刀面磨损反映在工件直径上的变化量dd=0.0008mm,即在短时间车削中,工件直径变化量不到1µm。


图10 切削路程l与后刀面磨损量VB的关系曲线

结论

用CBN 车刀半精车或精车粉末高温合金材料是可行的,与硬质合金相比,不仅加工质量高,而且刀具寿命显著提高。 由于粉末高温合金材料中的Ni,Gr,Mo,Ti,Nb等元素在一定的切削温度作用下与CBN刀片表面有较强的亲合作用,因而发生较明显的粘结。粘结会形 成刀具表面的微粒脱落,造成粘结磨损。

当切削温度达到1000~1200℃时,刀具表面会产生氧化与放氮现象,过高的温度还会产生CBN→HBN的转化,使CBN刀刃失去切削能力。为此,在采用CBN刀具切削时,必须注意选择合适的切削用量和刀具几何参数,使切削温度不致过高。

由于CBN刀刃处会产生颗粒剥落和微崩刃,因此必须控制切削力和切削振动,并选用刚性较好的机床。

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

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弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンド

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前 にS点で 0.77%C鋼を、オーステナイト状態から冷却すると、フェライトとセメンタイトが同時に析出することを共析変態と呼ぶと云うお話をしました。したがっ て、この0.77%C鋼を共析鋼と云います。これよりC%が少ない鋼を亜共析鋼、多い鋼を過共析鋼と呼んでいます。これらの鋼は本質的にはフェライトとセ メンタイトから成る組織ですが、C含有量の違いによって異なった模様を呈します。簡単にお話しましよう。

まず、オーステナイト状態に加熱した亜共析鋼を冷却すると、A線でフェライトが析出し始め、A点まで冷却されてくると、その量が増加してきます。この析出したフェライトを初析フェライトと呼びます。残りのオーステナイトはA点 で共析変態を生じます。白い部分が初析フェライト、黒いところが共析変態によって生じたフェライトとセメンタイトです。フェライトとセメンタイトは共析変 態によって、交互に析出するため層状を呈しています。この層状組織をパーライトと呼んでいます。黒いパーライトを囲むように白いフェライトが観察されま す。また、過共析鋼では、Acm線でセメンタイトを析出します。このセメンタイトを初析セメンタイトと呼びます。析出過程は亜共析鋼の場合と同じです。つ まり、炭素鋼をオーステナイト状態から、適当な速度で徐冷したときの組織は、純鉄ではフェライト1相ですが、C量が増加するにしたがいパーライト量が増 え、約0.77%Cの共析鋼で全部がパーライトとなります。さらにC量が増加すると、パーライトと初析セメンタイトの混合組織となり、セメンタイトは結晶 粒界にネット状に析出するようになります。 一般的に鉄鋼材料を加熱する場合は、加熱速度にはあまり関係なく、加熱温度に依存します。例えば亜共析鋼をAとA変態の間に加熱すれば、フェライトとオーステナイトの2相組織となり、また、過共析鋼ではAとAcmの間に加熱すれば、オーステナイトとセメンタイトの2相組織となります。いずれの場合もA、 Acm以上の温度に加熱すれば、オーステナイト1相です。つまり、加熱によって1相の安定相でも、2相の不安定相の場合でも、1原子ずつ新しい結晶格子に 並び変わったり、C原子が拡散する場合でもある程度の時間が必要となります。したがって、加熱速度よりもむしろ温度と時間のファクターが大きいのです。

冷却の場合は、加熱の場合と異なり、冷却速度の違いによって複雑な変化を示します。共析鋼を加熱・冷却した場合変態の起こる様子を長さの変化についてまず、(a)の徐冷(炉冷)では、冷却変態Arの膨張が加熱変態Acより僅かに下がるのみで、大きな差は認められません。これは焼なましに相当するもので、組織的には亜共析鋼の場合はフェライト+パーライト、共析鋼ではパーライト、過共析鋼の場合はセメンタイト+パーライトです。(b)のように空冷を行うと、Ar変 態が過冷されてAr′と呼ばれる変態がやや低い温度で起こります。つまり、オーステナイトが冷却の途中で、新しい結晶格子に並び変わる時に若干の時間がか かります。そのため冷却速度を速くすると、過冷されてより低温で変態が起こるようになるわけです。これが焼ならしです。得られる組織は(a)の場合と同じ です。なお、過冷されたオーステナイトを過冷オーステナイト又は準安定オーステナイトと呼んでいます。(c)の油冷の場合は空冷よりもさらに冷却が速くな るため、Ar′変態が低下します。この変態は途中でとまり、残りのオーステナイトはさらに低温(250℃付近)で硬い麻の葉状のマルテンサイトに変化し て、大きな膨張を起こします。この変態をAr″変態又はMs点(マルテンサイトがスタート)と呼んでいます。組織はAr′で軟らかい微細なパーライトが、 また、Ar″で硬いマルテンサイトが生ずるため、軟硬混合晶となり、不完全焼入れの一種となってしまいます。なお、Ar′変態で生ずる微細なパーライト は、主に結晶粒界に優先的に析出します。水冷の(d)はさらに速い冷却のため、Ar′変態は完全に阻止されAr″変態のみが起こり、全部が硬いマルテンサ イトとなり膨張をします。これが焼入れです。写真5は焼入マルテンサイト組織を示したものです。マルテンサイト変態は、 主としてオーステナイトの化学成分によって決まる温度(Ms点)で始まり、温度が下がるにつれて進行し、マルテンサイト量も増加します。共析鋼などでは常 温まで冷えたとき、オーステナイトは少量残るだけで、ほとんどがマルテンサイトに変態します。少量残ったオーステナイトを残留オーステナイトと云い、常温 以下まで冷却を続ければ、マルテンサイトへの変態も引続いて進行をします。共析炭素鋼では-100℃付近で変態が終了します、この終了温度をMf点(マル テンサイト変態がフィニッシュした)と云います。このように常温以下に冷却してより多く、マルテンサイトに変態させる操作をサブゼロ処理と云っています。 なおMs点は次式によって表すことができます。

Ms点(℃)=550-350×C%-40×Mn%-35×V%-20×Cr% -17×Ni%-10×Cu%-10×Mo%-5×W%+15×Co%+30×Al%

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

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Fe -C系平衡状態図は鉄鋼材料を扱う者にとっては、非常に大切なことがらですが、実際の熱処理作業においては、等温変態曲線の方がもっと重要です。つまり、 Fe-C系平衡状態図は極めてゆっくりと加熱・冷却を行った場合の組織の変化、変態など表したものですが、焼入れなどのごとく急速冷却によって、いかなる 組織が生ずるか、また、変態が生ずるかと云うことを知ることはできません。したがって、むしろ冷却によって生じた過冷オーステナイトが、いかなる温度でど のような組織に変化して行くかを知ることが大切です。この過冷オーステナイトの変態あるいは安定度を一つの図で表したものが等温変態図、Sの字に似ている のでS曲線とも呼んでいます。また、T.T.T曲線、I.T曲線とも云います。縦軸に変態温度、横軸に変態に要する時間を、特に横軸は短時間内での変態を 詳しく、また、全体的に長時間までの変態を表すように対数目盛り(log)で表示しています。等温変態曲線の求め方は、

1)顕微鏡組織観察、硬さ測定から求める方法法

2)変態による熱膨張の変化から求める方法

3)磁気的性質の変化により求める方法

4)電気抵抗の変化を測定する方法

5)X線により求める方法

などがあります。この内最も一般的に行われているのが、(1)の組織学的方法です。

オーステナイト状態に十分加熱した試料を変態点以下の所定の温度、例えばTの温度に保たれた熱浴中へ全試料を投入し、ある一定時間保持した後(P、P、・・・・ Pn)取り出して急冷をします。この試料を顕微鏡で観察すると、変態した組織と未変態組織とに区別することができます。この変態割合を(変態開始-終了ま で)を時間と温度の関数で表すと、ちょうどS字形になるのです。左側の黒い部分が過冷の未変態オーステナイト、右側の白い部分が変態時間の間隔を表してい ます。この曲線から過冷オーステナイトが、最も変態を起こしやすい温度と最も起こしにくい温度が2ずつあることがわかるでしょう。つまり、起こしやすい温 度は480~650℃のAr′変態に相当する温度範囲と、100℃前後のAr″変態に相当する温度の2つ、また、変態を起こしにくい温度は、A変 態点直下と150~300℃の温度範囲です。言い換えると変態の開始時間が左側にあるほど容易に変態を起こしやすく、右側にずれているほど起こし難いと云 うことになります。したがって、焼入れ作業においてはS曲線全体が右側にずれ、変態を起こし難いものほど容易であり、また、内部まで良く焼きが入ると云う ことにあります。S曲線全体が左か右にずれるかは、オーステナイト化温度、結晶粒度、添加元素、偏析、加熱速度、表面の応力状態などによって異なります。 なお、S曲線に及ぼす添加元素の影響は、

:C%の相違によってS曲線の鼻、すなわち、Ar′変態はほとんど関係が無く、パーライト変態速度も影響されません。ただし、低温側におけるマルテンサイト変態は、C%が増加するほど遅くなり、Ms点が低くなる傾向を示します。。

Mn:各温度における変態を遅らせ、右側へ移行させる傾向があります。また、1%程度では影響も小さいが、6~7%添加されると525℃位の温度における変態完了時間は約4週間と長くなります。

Ni:Mnと同様変態を遅らせる元素ですが、Mnほどではありあません。

Cr:Ar′変態を遅らせる働きはMn、C、Niよりも大きいです。Crを含んだ鋼は自硬性が大きいゆえんです。

Mo:Crと同様S曲線の上部変態の形を著しく変え、Ar′変態を遅らせる働きはCrよりも大きいです。

:Ar′変態を遅らせる傾向がありますが、Ar′点よりも高温では逆に促進させる元素です。

Co:Ar′変態を促進させる元素です。また、S曲線の鼻を左側に移行させます。

:パーライト変態を遅らせ、400℃以上の温度において2段の湾曲を生じさせます。Ti:全体的に変態速度を著しく大きくする元素です。

:S曲線の鼻を右側へずらせ、焼きを入りやすくする働きをします。

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具BW捨棄式鑽石V卡刀BW捨棄式金屬圓鋸片木工捨棄式金屬圓鋸片PCD木工圓鋸片醫療配件刀具設計汽車業刀具設計電子產業鑽石刀具全鎢鋼V卡刀-電路版專用全鎢鋼鋸片焊刃式側銑刀焊刃式千鳥側銑刀焊刃式T型銑刀焊刃式千鳥T型銑刀焊刃式螺旋機械鉸刀全鎢鋼斜邊刀電路版專用鎢鋼焊刃式高速鉸刀超微粒鎢鋼機械鉸刀超微粒鎢鋼定點鑽焊刃式帶柄角度銑刀焊刃式螺旋立銑刀焊刃式帶柄倒角銑刀焊刃式角度銑刀焊刃式筒型平面銑刀木工產業鑽石刀具等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool..com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerEdge modifying knifeSolid carbide saw blade-V typeV-type locking-special use for PC boardMetal Slitting SawaCarbide Side milling CuttersCarbide Side Milling Cutters With Staggered TeethCarbide T-Slot Milling CuttersCarbide T-Slot Milling Cutters With Staggered TeethCarbide Machine ReamersHigh speed reamer-standard typeHigh speed reamer-long type’’PCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool V-type locking-special use for PC board Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инстр

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