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新 日鐵Materials之子公司—日鐵Composite公司,以碳纖維強化樹脂(CFRP)為母材,於表面與精密陶瓷(FC)組合,開發出新複合材料。 與新日鐵集團的零熱膨脹陶瓷「NEXCERA」同時燒結一體化,新產品相較陶瓷單體,具有輕量化的優點,且不易碎裂。相較於CFRP單體,新產品可實現 CFRP難以達成的高精度,新產品被視為是低熱膨脹/高精度材料,建議可應用在半導體元件製造裝置等機密機械領域。

一般來說,CFRP 的比剛性較高,若用於縮小投影型曝光裝置 (Stepper)等必 須進行急速動作的零件,慣性力會降低,再加上表面平均粗度(Ra)10微米就已是極限,無法達到次微米(Submicrometer)所要求的精度。另一 方面,若使用陶瓷單體,因其容易因撞擊導致損壞,主流的碳化矽及SiAION(含矽、鋁、氧氣、氮器之陶瓷),因其熱膨脹率及密度較高,也是研發時的問題 所在。

為解決上述問題,該公司 利用碳纖維的編織布(cloth prepreg)與陶瓷為原料,再以壓熱器(autoclave)燒結,再以含浸預浸料坯(prepreg)的Epoxy樹脂與FC接著劑發揮其機能,完 成Ra0.352微米的成果。因其不使用接著劑,免除氣泡及塗佈膜厚不均的問題,可保持成品的高精度。應用在各種精密器械上,因只使用於有高精度需求的部 位,必要的部位可配合FC使用,可降低生產成本。

 該公司本次所使用的CFRP為子公司日本Graphite Fiber所製造,使用彈性率80t、低熱膨脹的Pitch系碳纖維「XN-80」,以及Epoxy樹脂的複合材料,依照用途也可變更為PAN系碳纖維。 新開發的產品,可作為各種精密器械中,Stepper及檢查裝置等必須進行精密定位的Stage重點材料之用途。

資料來源: 化學工業日報/材料世界網編譯

 

樹 脂(CFRP)為母材,於表面與精密陶瓷(FC)組合,開發出新複合材料。 與新日鐵集團的零熱膨脹陶瓷「NEXCERA」同時燒結一體化,新產品相較陶瓷單體,具有輕量化的優點,且不易碎裂。相較於CFRP單體,新產品可實現 CFRP難以達成的高精度,新產品被視為是低熱膨脹/高精度材料,建議可應用在半導體元件製造裝置等機密機械領域。

一般來說,CFRP 的比剛性較高,若用於縮小投影型曝光裝置 (Stepper)等必 須進行急速動作的零件,慣性力會降低,再加上表面平均粗度(Ra)10微米就已是極限,無法達到次微米(Submicrometer)所要求的精度。另一 方面,若使用陶瓷單體,因其容易因撞擊導致損壞,主流的碳化矽及SiAION(含矽、鋁、氧氣、氮器之陶瓷),因其熱膨脹率及密度較高,也是研發時的問題 所在。

為解決上述問題,該公司 利用碳纖維的編織布(cloth prepreg)與陶瓷為原料,再以壓熱器(autoclave)燒結,再以含浸預浸料坯(prepreg)的Epoxy樹脂與FC接著劑發揮其機能,完 成Ra0.352微米的成果。因其不使用接著劑,免除氣泡及塗佈膜厚不均的問題,可保持成品的高精度。應用在各種精密器械上,因只使用於有高精度需求的部 位,必要的部位可配合FC使用,可降低生產成本。

 該公司本次所使用的CFRP為子公司日本Graphite Fiber所製造,使用彈性率80t、低熱膨脹的Pitch系碳纖維「XN-80」,以及Epoxy樹脂的複合材料,依照用途也可變更為PAN系碳纖維。 新開發的產品,可作為各種精密器械中,Stepper及檢查裝置等必須進行精密定位的Stage重點材料之用途。

資料來源: 化學工業日報/材料世界網編譯

 

 

 

 

引用出處: 

 http://www.materialsnet.com.tw/DocView.aspx?id=8644

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本文主要分析了光纖端面處理熔接對光纖激光器功率影響,研究了光纖端面處理工藝流程,分析了光纖 端面切割研磨方法,對光纖熔接過程提出了具體要求,為同類激光器研製提供了參考依據。

 1、前言

 光 纖圓柱形介質波導由纖芯、包層塗敷層3部分組成,一般單模多模光纖纖芯直徑分別為5~15μm40~100μm,包層直徑大約為 125~600μm。經過處理光纖端面,理想狀態一個光滑平面。但實際,光纖端面加工往往不能達到理想狀態,例如拋光不理想、有划痕、表面或邊緣破碎損傷 等等,都將使端面情 況復雜化。對於光纖與激光器其它元件耦合以及光纖之間熔接來說,要求光纖端部必須有光滑平整表面, 否則會增大損耗。本文分類介紹了光纖損耗產生原因,通過實驗驗證了光纖端面質量對光纖激光器輸出功 率影響,研究了光纖端面處理工藝流程,分析了光纖端面切割研磨方法,對光纖熔接過程提出了具體要求,為同類激光器研製提供了參考依 據。

 

2、光纖損耗種類

 2.1光纖本徵損耗

 光 纖本徵損耗即光纖固有損耗,主要由於光纖機基質材料石英玻璃本身缺陷含有金屬過渡雜質OH- ,使光傳輸過程產生散射、吸收色散,一般可分為散射損耗,吸收損耗色散損耗。其散射損耗由於材料原 子密度漲落,冷凝過程造成密度不均勻以及密度漲落造成濃度不均勻而產生。吸收損耗由於纖芯含有金屬 過渡雜質OH-吸收光,特別紅外紫外光譜區玻璃存固有吸收。光纖色散按照產生原因可分為三類,即材 料色散、波導色散模間色散。其單模光纖以基模傳輸,故沒有模間色散。單模光纖本徵因素,對連接損耗影響最大模場直徑。單 模光纖本徵因素引起連接損耗大約為0.014dB,當模場直徑失配20%時,將產生0.2dB連接損 耗。多模光纖歸一化頻率V>2.404,有多個波導模式傳輸,V值越大,模式越多,除了材料 色散波導色散,還有模間色散,一般模間色散占主要地位。所謂模間色散,指光纖不同模式同一頻率下相 位常數β不同,因此群速度不同而引起色散。

 此外,光纖幾何參數如光纖芯徑、包層外徑、芯/包層同心度、不圓度,光學參數如相對折射率、最大理論數值孔徑等,只要一項或多項失配,都將產生不同程度本徵損耗。

 2.2光纖附加損耗

 光纖附加損耗一般由輻射損耗應用損耗構成。其輻射損耗由於光纖拉製工藝、光纖直徑、橢圓度波動、套 塑層溫度變化脹縮塗層低溫收縮導致光纖微彎所致;應用損耗由於光纖張力、彎曲、擠壓造成宏彎微彎所引起損耗。

 3、實驗裝置與結果

 摻 Er3+光纖環形腔激光器實驗裝置,泵浦光由波長980nmLD尾纖輸出,經波分複用器(WDM)耦合進入環形光纖諧振腔,經過耦合器分光後輸出激 光。其光纖光柵心波長為1546.3nm,摻Er3+光纖長度為3m,摻雜濃度為400ppm,隔 離器工作波長范圍為1535~1565nm,各元件插入損耗均為0.4dB,經上述裝置輸出功率與輸入功率關係曲線,最大輸出功率可達 16.9mW。但由於光纖激光器各個部件之間均熔接一起,插入損耗熔接損耗對整個系統具有非常大影 響。熔接質量比較好情況下,總體光光效率可達5.3%,光纖焊接較差情況下,焊點漏光嚴重,用轉換 片可以看到明顯泵浦光洩露,嚴重影響總體光光效率,二者功率相差23%左右。因此如何降低腔內熔接 損耗影響激光器輸出功率關鍵因素。

 4、光纖端面處理

 光纖端面處理也稱為端面製備,光纖技術關鍵工序,主要包括剝覆、清潔切割三個環節。端面質量直接影 響光纖激光器泵浦光耦合效率激光輸出功率。

 4.1光纖塗覆層剝除

 去 除光纖塗覆層光纖端面處理第一步。可以用剝線鉗刀片兩種方法進行剝除。當 採用剝線鉗剝除時,左手拇指食指捏緊光纖,所露長度為5cm左右,餘纖無名指小拇指之間自然打彎,以增加力度,防止打滑,剝線鉗應與光纖垂直,上方向內傾 斜一定角度,然後用鉗口輕輕卡住光纖,右手隨之用力,順光纖軸向平推出去,整個過程要自然流暢,爭取一次成功;當採用刀片剝除時,首先用濃硫酸浸泡3 ~5cm長光纖端頭1~2分鐘,用酒精棉擦拭乾淨。左手捏緊光纖,持纖要平,防止打滑,右手用刀片 沿光纖向端頭方向,與光纖成一定傾斜角度,順次剝除表面塗敷層聚合物材料,採用這種方法克服了採用化學溶劑法長時間浸泡光纖腐蝕嚴重缺點,而且比用剝線鉗 或刀片直接刮除更容易、去除更乾淨,不易損傷光纖包層側面部分。

 4.2包層表面清潔

 觀察光纖剝除部分包層否全部去除, 若有殘留必須去掉,如有極少量不易剝除塗覆層,可用棉球沾適量酒精,邊浸漬,邊擦 除。將脫脂棉撕成層面平整扇形小塊,沾少許酒精(以兩指相捏無溢出為宜),折成V形,夾住已剝覆光 纖,順光纖軸向擦拭,力爭一次成功,一塊棉花使用2~3次後要及時更換,每次要使用棉花不同部位層面,這樣既可提高棉花利用率,又防止對光纖包層表面二次 污染。

 4.3光纖端面切割

 切割光纖端面製備最關鍵步驟,精密優質切刀基礎,嚴格科學操作規範保證。常用切刀有筆式切割 刀台式 光纖切割刀。使用筆式切割刀切割光纖時,光纖放置手指上,另一手持刀距離端頭5mm左右位置處沿垂 直光纖軸線方向切割光纖,然後輕輕將切除端頭取下;使用台式光纖切割刀進行操作時,首先要清潔切刀刀片、放置光纖V型槽定位壓板,並調整切刀位置使其擺放 平穩。切割時動作要平穩自然,勿重、勿急,避免斷纖、斜角、毛刺裂痕等不良端面產生。

 表面清潔切割時間應緊密銜接,不可間隔過長,特別已製備端面切勿放污濁空氣。移動時要輕拿輕放,防 止與其它物件擦碰。

 5、光纖端面研磨

 5.1研磨工藝

 影響端面研磨質量主要因素主要有光纖安裝與定位、端面研磨檢查及測試。其研磨及測試部分對研製優質 光纖端面最為關鍵。直接影響光纖端面研磨效果主要因素有:研磨機運轉穩定,研磨砂紙顆粒均勻、正確 使用研磨片、以及研磨參數設置(壓力時間)。

 目 前使用研磨機按其運轉原理一般可分成齒輪傳動,皮帶傳動及連竿傳動三類。採用齒輪傳動方式,一般 馬力較強,穩定性較高;採用皮帶傳動方式,一般馬力較小,其轉速高壓情況下易發生變化,此外皮帶隨時間老化後容易出現問題;採用連竿式傳動方式,噪音較 大,穩定性較低,機身容易抖動並且壓力偏低。

 加壓方面,有單點心加壓,氣壓及液壓等方式。單點心加壓易受外界影響變化,如每盤件數有限;氣壓較 難控制穩定性;而液壓操控較精確,力度相對較大,但價格昂貴。

 整個研磨過程,不論研磨機速度,壓力,水或研磨液,都會使研磨片效果不一樣,故選用研磨處理時,必須配合各項因素作全盤考慮,採用一個最合理研磨方案。

 5.2研磨工序

 端面研磨過程經過4道工序:粗磨、磨、細磨、拋光。其粗磨、磨、細磨所用金剛砂紙顆粒大小不同,分 別為6,3,10.5。4道工序時間壓力總共8個參數,配用不同方案,就可以得到端面質量不同結果。

 6、光纖熔接

 把 光纖放入熔接機V型槽時,要確保V型槽底部無異物且光纖緊貼V型槽底部。機 器自動熔接機器開始熔接時,首先將左右兩側V型槽光纖相向推進,推進過程會產生一次短暫放電,其作用清潔光纖端面灰塵,接著會把光纖繼續推進,直至光纖間 隙處原先所設置位置上,這時熔接機測量切割角度,並把光纖端面附近放大圖像顯示屏幕上,如果出現圖4所示圖像就要重 做。纖芯/包層對準與端面製作一樣直接影響熔接損耗,熔接機會X軸Y軸方向上同時進行對準,並且把 軸向、軸心偏差參數顯示屏幕上,如果誤差允許範圍之內就開始熔接。

 觀察熔接結果熔接過後機器會自動評估,並顯示當前熔接損耗,由於估計值,鼓顯示0.3dB以上就必須重新制端 面。熔接過後,還要進一步觀察光纖熔接形狀,如果出現如圖5所示情況,必須調整機器設置,重新製作 光纖端面後進行熔接,其具體實施方式如表1所示。

 熔 接過程還應及時清潔熔接機V形槽、電極、物鏡熔接室,隨時觀察熔接有無氣泡、過細、過粗、虛熔、分離等不良現象,可採用OTDR跟踪監測結果,及時分析 產生上述不良現象原因,採取相應改進措施。如果多次出現虛熔現象,應檢查熔接兩根光纖材料、型號否 匹配,切刀熔接機否被灰塵污染,並檢查電極氧化狀況,若均無問題,則應適當提高熔接電流。

 由於光纖連接時去掉了接頭部位塗覆層其機械強度 降低,因此要對接頭部位進行補強保護,可採用光纖熱縮保護管(熱縮管)保護光纖接頭部 位。熱縮管應剝覆前穿入,嚴禁端面製備後穿入。將 預先穿置光纖某一端熱縮管移至光纖接頭處,使熔接點位於熱縮管間,輕輕拉直光纖接頭,放入加熱器內加熱,醋酸乙烯內管熔化,聚乙烯管收縮後緊套接續好光纖 上,由於此管內有一根不銹鋼棒,不僅增加了抗拉強度(承受拉力為1000~2300g),同時也避免了因聚乙烯管收縮而可能引起接續部位微 彎。

 7、盤纖

 盤 纖一門技術,科學盤纖方法可使光纖佈局合理、附加損耗小、經得住時間惡劣環境考驗,可避免擠壓造成斷 纖。盤 纖方法有很多,可以從一側光纖盤起,固定熱縮管,然後再處理另一側餘纖,該方法可根據一側餘纖長度靈活選擇熱縮管安放位置,方便、快捷,可避免出現急彎、 小圈現象;也可以先將熱縮套管逐個放置於固定槽,然後再處理兩側餘纖,該方法有利於保護光纖接點,避免盤纖可能造成損害,光纖預留盤空間較小,光纖不易盤 繞固定時,常用此種方法;當個別光纖過長或過短時,可將其放最後單獨盤繞;帶有特殊光器件時,可將其單獨盤繞處理,若與普通光纖共盤時,應將其輕置於普通 光纖之上,兩者之間加緩衝襯墊,以防擠壓造成斷纖,且特殊光器件尾纖不可太長。根據實際情況,可採 用採用圓、橢圓、“∝”等多種圖形盤纖,按餘纖長度預留盤空間大小,順勢自然盤繞,切勿生拉硬拽,盡可能最大限度利用預留盤空間,有效降低因盤纖帶來附加 損耗。

 8、光纖熔接點損耗測量

 光纖熔接點損耗測量度量光纖接頭質量重要指標,使用光時域反射儀(OTDR)或熔接接頭損耗評估方案等測量方法可以確定光纖接頭光損耗。

 OTDR 原理:由於光纖模場直徑影響其後向散射,因此接頭兩邊光纖可能會產生不同後向散射,從而遮蔽接頭真實損 耗。如果從兩個方向測量接頭損耗,並求出這兩個結果平均值,便可消除單向OTDR測量人為因素誤 差。加強OTDR監測,對確保光纖熔接質量,減少因盤纖帶來附加損耗封裝可能對光纖造成損耗,具有 十分重要意義。整 個接續工作,必須嚴格執行OTDR4道監測程序:熔接過程對每一根光纖進行實時跟踪監測,檢查每個熔接點質量;每次盤纖後,對所盤光纖進行檢驗以確定盤纖 帶來附加損耗;封裝前對所有光纖進行檢測,以查明有無漏測對光纖及接頭有無擠壓;封裝後對所有光纖進行最後檢測,檢查封裝否對光纖有損 耗。

 此外某些熔接機使用一種光纖成像測量幾何參數斷面排列系統,通過從兩個垂直方向觀察光纖,計算機處理並分析該圖像來確定包層偏移、纖芯畸變、光纖外徑變化 其他關鍵參數,使用這些參數來評價接頭損耗。依賴於接頭損耗評估算法求得接續損耗可能與真實值差異 很大。

 9、總結

 本文分類介紹了各種光纖損耗產生原因,通過實驗驗證了光纖端面質量對光纖激光器輸出功率影響,研究了光纖端面處理工藝流程,分析了光纖端面切割研磨方法, 對光纖熔接過程提出了具體要求,為同類激光器研製提供了參考依據。

 

 

 

引用出處: 

 http://tw.myblog.yahoo.com/lifung-biz/article?mid=4422&prev=4423&next=4420

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具醫療配件刀具設計複合式再研磨機PCD地板專用企口鑽石組合刀具粉末造粒成型機主機版專用頂級電桿PCBN刀具PCD刀具單晶刀具PCD V-Cut捨棄式圓鋸片組粉末成型機航空機械鉸刀主機版專用頂級電汽車業刀具設計電子產業鑽石刀具木工產業鑽石刀具銑刀與切斷複合再研磨機銑刀與鑽頭複合再研磨機銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!  

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隨著特種陶瓷材料研變與開發工作的不斷深入,陶瓷刀具在金屬切削加工業中的應用比例不斷擴 展。隨著航空、航天工業的發展要求,必須滿足提高Ti合金和Ni基高溫合金等工件材料切削效率的要 求,特種陶瓷刀具材料將會作出更大的貢獻。

 

 

 新 型陶瓷刀具的出現,是人類首次通過運用陶瓷材料改革機械切削加工的一場技術革命的成果。早在20 世紀初,德國與英國已經開始尋求採用陶瓷刀具取代傳統的碳素工具鋼刀具。陶瓷材料因其高硬度與耐高 溫特性成為新一代的刀具材料,但陶瓷也由於其人所共知的脆性受到局限,於是如何克服陶瓷刀具材料的脆性,提高它的韌性,成為近百年來陶瓷刀具研究的主要課 題。陶瓷的應用範圍亦日益擴大。

 

 

 工程技術界努力研製與推廣陶瓷刀具的主要原因,(一)是可以大大提高 生產效率;(二)是由於構成高速鋼與硬質合金的主要成分鎢資源在全球範圍內的枯竭所決 定。20世紀80年代初估計,全世界已探明的鎢資源僅夠使用50年時間。鎢是世界上最稀缺的資源,但其在切削刀具材料中的消耗卻很大,從而導致鎢礦價格不 斷攀升,幾十年中上漲好多 倍,這在一定程度上也促進了陶瓷刀具研製與推廣,陶瓷刀具材料的研製開發取得了令人矚目的成果。

 

到 目前為止,用作陶瓷刀具的材料已形成氧化鋁陶瓷,氧化鋁—金屬系陶瓷、氧化鋁—碳化物陶瓷、氧化鋁—碳化物金屬陶瓷、氧 化鋁—氮化物金屬陶瓷及最新研究成功的氮化硼陶瓷刀具。就世界範圍講,德國陶瓷刀具已不僅用於普通 機床,且已將其作為一種高效、穩定可靠的刀具用於數控機床加工及自動化生產線。日本陶瓷刀片在產品 種類、產量及質量上均具國際先進水平。美國在氧化物—碳化物—氮化物陶瓷刀具研製開發方面一直佔世 界領先地位。中國陶瓷刀具開發應用也取得許多重大成果。

引用出處: 

 http://tw.myblog.yahoo.com/jw!EOUWG0WRGBKHrRDl8JmGBC4-/article?mid=4423

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具醫療配件刀具設計複合式再研磨機PCD地板專用企口鑽石組合刀具粉末造粒成型機主機版專用頂級電桿PCBN刀具PCD刀具單晶刀具PCD V-Cut捨棄式圓鋸片組粉末成型機航空機械鉸刀主機版專用頂級電汽車業刀具設計電子產業鑽石刀具木工產業鑽石刀具銑刀與切斷複合再研磨機銑刀與鑽頭複合再研磨機銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!  

BW Bewise Inc. Willy Chen willy@tool-tool.com  bw@tool-tool.com  www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool.com/ / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS  DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelCompound SharpenerMilling cutterINDUCTORS FOR PCD’CVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerPCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool. INDUCTORS FOR PCD . POWDER FORMING MACHINE Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FresePOWDER FORMING MACHINEElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterStaple CutterPCD diamond cutter specialized in grooving floorsV-Cut PCD Circular Diamond Tipped Saw Blade with Indexable Insert PCD Diamond Tool Saw Blade with Indexable InsertNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsend mill grinderdrill grindersharpenerStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer. 

Bewise Inc.  www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。     

Bewise Inc. talaşlı imalat sanayinde en fazla kullanılan ve üç eksende (x,y,z) talaş kaldırabilen freze takımlarından olan Parmak Freze imalatçısıdır. Çok geniş ürün yelpazesine sahip olan firmanın başlıca ürünlerini Karbür Parmak Frezeler, Kalıpçı Frezeleri, Kaba Talaş Frezeleri, Konik Alın Frezeler, Köşe Radyüs Frezeler, İki Ağızlı Kısa ve Uzun Küresel Frezeler, İç Bükey Frezeler vb. şeklinde sıralayabiliriz. 

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт  www.tool-tool.com  для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web  www.tool-tool.com  for more info.

 

beeway 發表在 痞客邦 留言(0) 人氣()

日 本物質材料研究機構於今(2010)年10/26公開發表,其將厚度為分子等級的氧化物奈米薄片(nano sheet)交互重疊,成功開發出世界最小的強介電體。新技術在成為強介電體奈米材料設計應用研究方針的同時,對於使用以低電壓便可運作之強介電體奈米薄 膜製成的低耗電記憶體、IC晶片卡之開發也有密不可分的關係。

 

 

圖說:人工超晶格之透過型電子顯微鏡影像

研究團隊利用人工超晶格(Superlattice)技術製造全世界厚度最薄、僅10奈米的薄膜,開發出奈米等級的強介電體。新產品在室溫下展現出優越的強誘電性,這是首次以奈米物質之組合製作出強介電體。

 新 產品擁有與強介電體代表材料之鋯鈦酸鉛(Lead Zirconate Titanate, PZT)類似的構造,並使用兩種不含有毒物質鉛金屬的氧化物奈米薄片將之相互重疊製作人工超晶格。研究團隊讓接合部分的離子變位、容易分極以使新產品擁有 強誘電性。由於這項技術不需要用到薄膜製程主流的大型真空設備或昂貴的成膜裝置,所以能夠以低成本方式進行生產;特別是不必經過熱處理程序,在室溫下就能 製造強介電體薄膜,故可朝玻璃基板、塑膠基板上製作強介電體裝置等用途繼續研究。

 

 

資料來源: 日刊工業新聞/材料世界網編譯

引用出處: 

 http://www.materialsnet.com.tw/DocView.aspx?id=9005

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具醫療配件刀具設計複合式再研磨機PCD地板專用企口鑽石組合刀具粉末造粒成型機主機版專用頂級電桿PCBN刀具PCD刀具單晶刀具PCD V-Cut捨棄式圓鋸片組粉末成型機航空機械鉸刀主機版專用頂級電汽車業刀具設計電子產業鑽石刀具木工產業鑽石刀具銑刀與切斷複合再研磨機銑刀與鑽頭複合再研磨機銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!  

BW Bewise Inc. Willy Chen willy@tool-tool.com  bw@tool-tool.com  www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool.com/ / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS  DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelCompound SharpenerMilling cutterINDUCTORS FOR PCD’CVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerPCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool. INDUCTORS FOR PCD . POWDER FORMING MACHINE Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FresePOWDER FORMING MACHINEElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterStaple CutterPCD diamond cutter specialized in grooving floorsV-Cut PCD Circular Diamond Tipped Saw Blade with Indexable Insert PCD Diamond Tool Saw Blade with Indexable InsertNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsend mill grinderdrill grindersharpenerStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer. 

Bewise Inc.  www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。   

Bewise Inc. talaşlı imalat sanayinde en fazla kullanılan ve üç eksende (x,y,z) talaş kaldırabilen freze takımlarından olan Parmak Freze imalatçısıdır. Çok geniş ürün yelpazesine sahip olan firmanın başlıca ürünlerini Karbür Parmak Frezeler, Kalıpçı Frezeleri, Kaba Talaş Frezeleri, Konik Alın Frezeler, Köşe Radyüs Frezeler, İki Ağızlı Kısa ve Uzun Küresel Frezeler, İç Bükey Frezeler vb. şeklinde sıralayabiliriz.

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт  www.tool-tool.com  для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web  www.tool-tool.com  for more info.

 

beeway 發表在 痞客邦 留言(0) 人氣()

日本產業技術總合研究所秋山守人組長所領軍的研究團隊開發出可耐熱攝氏1000千度以上高溫之金屬薄膜製造技術。研究團隊先做出兩種金屬薄膜,然後再將之製為合金。

 以 往的薄膜只要超過攝氏1000度就容易與空氣中的氧氣或氮氣進行化學反應,因此存在著會自貼附的基板上剝離的問 題。新開發的製造方法則是在耐熱材料氧化鋯基板上製作厚度約100奈米的釕(ruthenium)薄膜,然後於釕薄膜上方製作同樣厚度的鎢 (tungsten)薄膜;最後再以攝氏1450度加熱一個小時,使釕與鎢結合為合金。研究團隊藉由加熱實驗來確保新產品的導電性並確認不會有剝離或破碎 的情況發生。假使以其他的鉑系元素如銠(Rhodium)或鉑來取代釕、以鉻(chromium)或鎳(Nickel)等其他高熔點的金屬來取代鎢的話, 也能夠達到同樣的性能。

噴射引擎、發電用渦輪、鐵工廠高溫爐等周邊往往都超過攝氏 1000度高溫,為了檢測故障狀況便需要可長時間調查震動 或壓力等的感應器;然而一直以來卻沒有可用於1000度以上的感應器,所以必須要先停止機器的運轉後才能進行檢查。此次開發的新產品除將以高溫環境異常檢 測感應器之電極為應用目標外,研究團隊今後也將以開發可耐攝氏2000度以上的金屬薄膜為主要研究方向。

 

 

資料來源: 日經產業新聞/材料新聞網編譯

引用出處: 

 http://www.materialsnet.com.tw/DocView.aspx?id=9127

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具醫療配件刀具設計複合式再研磨機PCD地板專用企口鑽石組合刀具粉末造粒成型機主機版專用頂級電桿PCBN刀具PCD刀具單晶刀具PCD V-Cut捨棄式圓鋸片組粉末成型機航空機械鉸刀主機版專用頂級電汽車業刀具設計電子產業鑽石刀具木工產業鑽石刀具銑刀與切斷複合再研磨機銑刀與鑽頭複合再研磨機銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!  

BW Bewise Inc. Willy Chen willy@tool-tool.com  bw@tool-tool.com  www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool.com/ / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS  DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelCompound SharpenerMilling cutterINDUCTORS FOR PCD’CVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerPCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool. INDUCTORS FOR PCD . POWDER FORMING MACHINE Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FresePOWDER FORMING MACHINEElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterStaple CutterPCD diamond cutter specialized in grooving floorsV-Cut PCD Circular Diamond Tipped Saw Blade with Indexable Insert PCD Diamond Tool Saw Blade with Indexable InsertNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsend mill grinderdrill grindersharpenerStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc.  www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。   

Bewise Inc. talaşlı imalat sanayinde en fazla kullanılan ve üç eksende (x,y,z) talaş kaldırabilen freze takımlarından olan Parmak Freze imalatçısıdır. Çok geniş ürün yelpazesine sahip olan firmanın başlıca ürünlerini Karbür Parmak Frezeler, Kalıpçı Frezeleri, Kaba Talaş Frezeleri, Konik Alın Frezeler, Köşe Radyüs Frezeler, İki Ağızlı Kısa ve Uzun Küresel Frezeler, İç Bükey Frezeler vb. şeklinde sıralayabiliriz.

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт  www.tool-tool.com  для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web  www.tool-tool.com  for more info.

 

beeway 發表在 痞客邦 留言(0) 人氣()

度 钢-钢粘接强度(Mpa) 21

抗拉强度(Mpa) 42 钢-钢剪切强度(Mpa) 16

弹性模量(Mpa) 1.5×10³ 钢- 砼粘接强度(Mpa) 3.5

伸长率(%) 1.7

可操作时间(min) 40 接触干时间(20℃ h) 1.5

推荐比例(重量比) 甲:乙=2:1

 

 

 

该产品各项性能指标均符合《混凝土结构加固设计规范》(GB50367-2006)中A级要求

 

使用说明

1. 基层要求:粘结面必须平整、坚实、无杂质,修补胶已经硬化,且表面干燥,没有露水、冰霜等。

2. 调胶:按照粘结面积计算用量,准确称取甲、乙组份,在一清洁容器中充分搅拌均匀。调好的胶应在适用期内用完。

3. 涂刷底胶:将按比列混合均匀的MT-202碳纤维底胶直接涂刷到混凝土基层上,混凝土的表面应含胶饱满。硬化后进行下一道工序。

4. 粘贴碳纤维:

① 用硬毛刷将调好的MT-202浸渍胶均匀地涂刷到粘贴结面上,胶量必须充足、饱满。涂刷量约300~500g∕㎡。

② 将裁好的碳纤维布贴于混凝土粘贴面,使用硬橡胶棍或塑料刮板往复碾压,促使碳纤维平直、延展,粘合剂充分渗透。碳纤维布长向上接头搭长度应为10-20cm。

③ 在碳纤维表面部分涂刷粘合剂,继续往复刮涂碾压,赶出气泡,并使粘合剂均匀覆盖碳纤维布。涂刷量约200 g∕㎡.

④ 静置1-2小时至指干,重复碾压消除因碳纤维浮起或错开可能引起的气泡、粘结布实等。

⑤ 多层粘粘,可重复以上操作。

⑥ 粘合剂固化后,在被粘贴的碳纤维表面上再刮涂一层胶。

 

施工要点

施工前用根据环境、温度、工艺等综合情况试验调制最佳配方

用金刚片打磨混凝土表面,直至露出沙石新面层,再将灰尘清洗干净

粘贴碳纤维片材时要使浸渍胶充分浸透片材并且布得损伤碳纤维片材

 

注意事项

1、 配胶时,应在适当的通风环境下进行。

2、 操作人员使用安全镜,配戴防护面罩。

3、 雨天、霜雾天气不得进行户外施工。

4、 碳纤维是导电纤维,因此,施工操作时必须远离电源,避免发生触电伤亡事故。户外靠近带电体(电线等)施工时,如果风大应停止施工,以免碳纤维布被风刮起接触导电体而发生事故。

5、 碳纤维布纤维方向为单方向,单位重量、厚度、抗拉强度、弹性模量等各项指标必须符合有关要求。

 

包装贮存

1、 密封包装,存放或使用时必须远离火源,避免日光直射。

2、 包装规格:甲:14公斤∕桶,乙:7公斤∕桶。

 

典型工程应用

荷华大厦粘碳纤维加固改造

团中央粘碳纤维布加固改造工程

 

引用出處: 

 http://www.hudong.com/wiki/%E7%B2%98%E8%B4%B4%E7%A2%B3%E7%BA%A4%E7%BB%B4%E8%83%B6

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具協助客戶設計刀具流程DIN or JIS 鎢鋼切削刀具設計NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計超高硬度的切削刀具醫療配件刀具設計複合式再研磨機PCD地板專用企口鑽石組合刀具粉末造粒成型機主機版專用頂級電桿PCBN刀具PCD刀具單晶刀具PCD V-Cut捨棄式圓鋸片組粉末成型機航空機械鉸刀主機版專用頂級電汽車業刀具設計電子產業鑽石刀具木工產業鑽石刀具銑刀與切斷複合再研磨機銑刀與鑽頭複合再研磨機銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!  

BW Bewise Inc. Willy Chen willy@tool-tool.com  bw@tool-tool.com  www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool.com/ / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS  DIN Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolNAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end milldisc milling cutter,Aerospace cutting toolhss drillФрезерыCarbide drillHigh speed steelCompound SharpenerMilling cutterINDUCTORS FOR PCD’CVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden FingerPCD V-CutterPCD Wood toolsPCD Cutting toolsPCD Circular Saw BladePVDD End Millsdiamond tool. INDUCTORS FOR PCD . POWDER FORMING MACHINE Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) ‘FresePOWDER FORMING MACHINEElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterStaple CutterPCD diamond cutter specialized in grooving floorsV-Cut PCD Circular Diamond Tipped Saw Blade with Indexable Insert PCD Diamond Tool Saw Blade with Indexable InsertNAS toolDIN or JIS toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsend mill grinderdrill grindersharpenerStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer. 

Bewise Inc.  www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンドミルの製造メーカーで、客先に色んな分野のニーズ

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンドミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンドミル設計

(4)航空エンドミル設計

(5)超高硬度エンドミル

(6)ダイヤモンドエンドミル

(7)医療用品エンドミル設計

(8)自動車部品&材料加工向けエンドミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンドミル設計

(2)ミクロエンドミル~大型エンドミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。     

Bewise Inc. talaşlı imalat sanayinde en fazla kullanılan ve üç eksende (x,y,z) talaş kaldırabilen freze takımlarından olan Parmak Freze imalatçısıdır. Çok geniş ürün yelpazesine sahip olan firmanın başlıca ürünlerini Karbür Parmak Frezeler, Kalıpçı Frezeleri, Kaba Talaş Frezeleri, Konik Alın Frezeler, Köşe Radyüs Frezeler, İki Ağızlı Kısa ve Uzun Küresel Frezeler, İç Bükey Frezeler vb. şeklinde sıralayabiliriz. 

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт  www.tool-tool.com  для получения большей информации.

BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web  www.tool-tool.com  for more info.

 

beeway 發表在 痞客邦 留言(0) 人氣()

Tellurium ( /tɪˈlʊəriəm/ or /tɛˈl(j)ʊəriəm/ te-LOOR-ee-əm) is a chemical element that has the symbol Te and atomic number 52. A brittle, mildly toxic, silver-white metalloid which looks similar to tin, tellurium is chemically related to selenium and sulfur. Tellurium was discovered in 1782 by Franz-Joseph Müller von Reichenstein in a mineral containing gold and tellurium. Martin Heinrich Klaproth named the new element in 1798 after the Latin word for "earth", tellus.

Although several gold deposits contain tellurium minerals, the main commercial source for tellurium is as a by-product of copper and lead production. Tellurium is primarily used in alloys, foremost in steel and copper to improve machinability. Applications in solar panels and as a semiconductor material also consume a considerable fraction of tellurium production.

Tellurium has no biological function, although fungi can incorporate it in place of sulfur and selenium into amino acids such as telluro-cysteine and telluro-methionine.[3] In humans, tellurium is partly metabolized into dimethyl telluride, (CH3)2Te, a gas with a garlic-like odor which is exhaled in the breath of victims of tellurium toxicity or exposure.

 

 

Contents

[hide]

  • 1 Characteristics
    • 1.1 Physical properties
    • 1.2 Chemical properties
    • 1.3 Isotopes
    • 1.4 Occurrence
  • 2 Production
  • 3 Compounds
  • 4 History
  • 5 Applications
    • 5.1 Metallurgy
    • 5.2 Semiconductor and electronic industry uses
    • 5.3 Other uses
  • 6 Biological role
  • 7 Precautions
  • 8 References
  • 9 External links

[edit] Characteristics

[edit] Physical properties

When crystalline, tellurium is silvery-white and when it is in pure state it has a metallic luster. It is a brittle and easily pulverized metalloid. Amorphous tellurium is found by precipitating it from a solution of tellurous or telluric acid (Te(OH)6).[4] Tellurium is a p-type semiconductor that shows a greater electrical conductivity in certain directions which depends on atomic alignment; the conductivity increases slightly when exposed to light (photoconductivity).[5] When in its molten state, tellurium is corrosive to copper, iron and stainless steel.

[edit] Chemical properties

Tellurium adopts a polymeric structure, consisting of zig-zag chains of Te atoms. This gray material resists oxidation by air and is nonvolatile.

[edit] Isotopes

Main article: Isotopes of tellurium

Naturally occurring tellurium has eight isotopes. Four of those isotopes, 122Te, 124Te, 125Te and 126Te, are stable. The other four, 120Te, 123Te, 128Te and 130Te, have been observed to be radioactive.[6][7] The stable isotopes make up only 33.2 % of the naturally occurring tellurium; this is possible due to the long half-lives of the unstable isotopes. They are in the range from 1013 to 2.2 1024 years. This makes 128Te the isotope with the longest half life among all radioisotopes.[8]

There are 38 known nuclear isomers of tellurium with atomic masses that range from 105 to 142. Tellurium is the lightest element known to undergo alpha decay, with isotopes 106Te to 110Te being able to undergo this mode of decay.[6] The atomic mass of tellurium (127.60 g·mol−1) exceeds that of the following element iodine (126.90 g·mol−1).[9]

[edit] Occurrence

 

See also Category: Telluride minerals

 

 

 

 

Tellurium on quartz (Moctezuma, Sonora, Mexico)

With an abundance in the Earth's crust comparable to that of platinum, tellurium is one of the rarest stable solid elements in the Earth's crust. Its abundance is about 1 µg/kg.[10] In comparison, even the rarest of the lanthanides have crustal abundances of 500 µg/kg (see Abundance of the chemical elements).[11]

The extreme rarity of tellurium in the Earth's crust is not a reflection of its cosmic abundance, which is in fact greater than that of rubidium, even though rubidium is ten thousand times more abundant in the Earth's crust. The extraordinarily low abundance of tellurium on Earth is rather thought to be due to conditions in the Earth's formation, when the stable form of certain elements, in the absence of oxygen and water, was controlled by the reductive power of free hydrogen. Under this scenario, certain elements such as tellurium which form volatile hydrides were severely depleted during the formation of the Earth's crust, through evaporation of these hydrides. Tellurium and selenium are the heavy elements most depleted in the Earth's crust by this process.[citation needed]

Tellurium is sometimes found in its native (elemental) form, but is more often found as the tellurides of gold (calaverite, krennerite, petzite, sylvanite and others). Tellurium compounds are the most common chemical compounds of gold found in nature (rare non-tellurides such as gold aurostibite and bismuthide are known). Tellurium is also found combined with elements other than gold, in salts of other metals. In contrast to selenium, tellurium is not able to replace sulfur in its minerals. This is due to the large difference in ion radius of sulfur and tellurium. In consequence, many sulfide minerals contain considerable amounts of selenium, but only traces of tellurium.[12]

In the gold rush of 1893, diggers in Kalgoorlie discarded a pyritic material which got in their way as they searched for pure gold. The Kalgoorlie waste was thus used to fill in potholes or as part of sidewalks. Three years passed before it was realized that this waste was calaverite, a telluride of gold that had not been recognized. This led to a second gold rush in 1896 which included mining the streets.[13]

[edit] Production

The principal source of tellurium is from anode sludges produced during the electrolytic refining of blister copper. It is a component of dusts from blast furnace refining of lead. Treatment of 500 tons of copper ore typically yields one pound (0.45 kg) of tellurium. Tellurium is produced mainly in the United States, Peru, Japan, and Canada.[14] For the year 2006 the British Geological Survey gives the following numbers: United States 50 t, Peru 37 t, Japan 24 t and Canada 11 t.[15]

 

 

 

 

Tellurium production 2006

The anode sludges contain the selenides and tellurides of the noble metals in compounds with the formula M2Se or M2Te (M = Cu, Ag, Au). At temperatures of 500 °C the anode sludges are roasted with sodium carbonate under air. The metal ions are reduced to the metals, while the telluride is converted to sodium tellurite.[16]

 

M2Te + O2 + Na2CO3 → Na2TeO3 + 2 M + CO2

Tellurites can be leached from the mixture with water and are normally present as hydrotellurites HTeO3- in solution. Selenites are also formed during this process, but they can be separated by adding sulfuric acid. The hydrotellurites are converted into the insoluble tellurium dioxide while the selenites stay in solution.[16]

 

HTeO3- + OH- + H2SO4 → TeO2 + 2 SO42− + 2 H2O

The reduction to the metal is done either by electrolysis or by reacting the tellurium dioxide with sulfur dioxide in sulfuric acid.[16]

 

TeO2 + 2 SO2 + 2H2O → Te + SO42− + 4 H+

Commercial-grade tellurium is usually marketed as minus 200-mesh powder but is also available as slabs, ingots, sticks, or lumps. The year-end price for tellurium in 2000 was US$14 per pound. In recent years, the tellurium price was driven up by increased demand and limited supply, reaching as high as US$100 per pound in 2006.[17][18]

[edit] Compounds

 

See also Category: Tellurium compounds

Tellurium belongs to the same chemical family as oxygen, sulfur, selenium and polonium: the chalcogen family. Tellurium and selenium compounds are similar. It exhibits the oxidation states −2, +2, +4 and +6, with the +4 state being most common.[4]

 

Tellurides

Reduction of Te metal produces the Tellurides and polytellurides, Ten2-. The −2 oxidation state is exhibited in binary compounds with many metals, such as zinc telluride, ZnTe, formed by heating tellurium with zinc.[19] Decomposition of ZnTe with hydrochloric acid yields hydrogen telluride (H2Te), a highly unstable analogue of the other chalcogen hydrides, H2O, H2S and H2Se:

 

ZnTe + 2 HCl → ZnCl2 + H2Te

H2Te is unstable, whereas salts of its conjugate base [TeH]- are stable.

 

Halides

The +2 oxidation state is exhibited by the dihalides, TeCl2, TeBr2 and TeI2. The dihalides have not been obtained in pure form,[20]:274 although they are known decomposition products of the tetrahalides in organic solvents, and their derived tetrahalotellurates are well-characterized:

 

Te + X2 + 2 X− → TeX2−

4

 

where X is Cl, Br, or I. These anions are square planar in geometry.[20]:281 Polynuclear anionic species also exist, such as the dark brown Te2I2−

6,[20]:283 and the black Te4I2−

14.[20]:285

 

Fluorine forms two halides with tellurium: the mixed-valence Te2F4 and TeF6. In the +6 oxidation state, the –OTeF5 structural group occurs in a number of compounds such as HOTeF5, B(OTeF5)3, Xe(OTeF5)2, Te(OTeF5)4 and Te(OTeF5)6.[21] The square antiprismatic anion TeF2−

8 is also attested.[16] The other halogens do not form halides with tellurium in the +6 oxidation state, but only tetrahalides (TeCl4, TeBr4 and TeI4) in the +4 state, and other lower halides (Te3Cl2, Te2Cl2, Te2Br2, Te2I and two forms of TeI). In the +4 oxidation state, halotellurate anions are known, such as TeCl2−

6 and Te2Cl2−

10. Halotellurium cations are also attested, including TeI+

3, found in TeI3AsF6.[22]

 

Oxocompounds

 

 

 

 

A sample of tellurium dioxide powder

Tellurium monoxide was first reported in 1883 as a black amorphous solid formed by the heat decomposition of TeSO3 in vacuum, disproportionating into tellurium dioxide, TeO2 and elemental tellurium upon heating.[23][24] Since then, however, some doubt has been cast on its existence in the solid phase, although it is known as a vapor phase fragment; the black solid may be merely an equimolar mixture of elemental tellurium and tellurium dioxide.[25]

 

Tellurium dioxide is formed by heating tellurium in air, causing it to burn with a blue flame.[19] Tellurium trioxide, β-TeO3, is obtained by thermal decomposition of Te(OH)6. The other two forms of trioxide reported in the literature, the α- and γ- forms, were found not to be true oxides of tellurium in the +6 oxidation state, but a mixture of Te4+, OH− and O−

2.[26] Tellurium also exhibits mixed-valence oxides, Te2O5 and Te4O9.[26]

 

The tellurium oxides and hydrated oxides form a series of acids, including tellurous acid (H2TeO3), orthotelluric acid (Te(OH)6) and metatelluric acid ((H2TeO4)n).[25] The two forms of telluric acid form tellurate salts containing the TeO2–

4 and TeO6−

6 anions, respectively. Tellurous acid forms tellurite salts containing the anion TeO2−

3. Other tellurium cations include TeF2+

8, which consists of two fused tellurium rings and the polymeric TeF2+

7.

 

Zintl cations

 

When tellurium is treated with concentrated sulfuric acid, it forms red solutions containing the Zintl ion, Te2+

4.[27] The oxidation of tellurium by AsF5 in liquid SO2 also produces this square planar cation, as well as with the trigonal prismatic, yellow-orange Te4+

6:[16]

 

4 Te + 3 AsF5 → Te2+

4(AsF−

6)2 + AsF3

6 Te + 6 AsF5 → Te4+

6(AsF−

6)4 + 2 AsF3

 

Other tellurium Zintl cations include the polymeric Te2+

7 and the blue-black Te2+

8, which consists of two fused 5-membered tellurium rings. The latter cation is formed by the reaction of tellurium with tungsten hexachloride:[16]

 

8 Te + 2 WCl6 → Te2+

8(WCl−

6)2

 

Interchalcogen cations also exist, such as Te2Se2+

6 (distorted cubic geometry) and Te2Se2+

8. These are formed by oxidizing mixtures of tellurium and selenium with AsF5 or SbF5.[16]

 

Organotellurium compounds

Main article: Organotellurium chemistry

Tellurium does not readily form analogues of alcohols and thiols, with the functional group –TeH and are called tellurols. The –TeH functional group is also attributed to using the prefix tellanyl-.[28] Like H2Te, these species are unstable with respect to loss of H2. Telluraethers (R-Te-R) are more stable as are telluroxides.

[edit] History

 

 

 

 

Klaproth named the new element and credited von Reichenstein with its discovery

Tellurium (Latin tellus meaning "earth") was discovered in the 18th century in a gold ore from the mines in Zlatna, near what is now Sibiu, Transylvania. This ore was known as "Faczebajer weißes blättriges Golderz" (white leafy gold ore from Faczebaja) or antimonalischer Goldkies (antimonic gold pyrite), and, according to Anton von Rupprecht, was Spießglaskönig (argent molybdique), containing native antimony.[29][30] In 1782 Franz-Joseph Müller von Reichenstein, who was then serving as the Austrian chief inspector of mines in Transylvania, concluded that the ore did not contain antimony, but that it was bismuth sulfide.[31] The following year, he reported that this was erroneous and that the ore contained mostly gold and an unknown metal very similar to antimony. After a thorough investigation which lasted for three years and consisted of more than fifty tests, Müller determined the specific gravity of the mineral and noted the radish-like odor of the white smoke which passed off when the new metal was heated, the red color which the metal imparts to sulfuric acid, and the black precipitate which this solution gives when diluted with water. Nevertheless, he was not able to identify this metal and gave it the names aurum paradoxium and metallum problematicum, as it did not show the properties predicted for the expected antimony.[32][33][34]

In 1789, another Hungarian scientist, Pál Kitaibel, also discovered the element independently in an ore from Deutsch-Pilsen which had been regarded as argentiferous molybdenite, but later he gave the credit to Müller. In 1798, it was named by Martin Heinrich Klaproth who earlier isolated it from the mineral calaverite.[33][34][35]

Tellurium was used as a chemical bonder in the making of the outer shell of the first atomic bomb. The 1960s brought growth in thermoelectric applications for tellurium, as well as its use in free-machining steel, which became the dominant use.[citation needed]

[edit] Applications

[edit] Metallurgy

The largest consumer of tellurium is metallurgy, where it is used in iron, copper and lead alloys. When added to stainless steel and copper it makes these metals more machinable. It is alloyed into cast iron for promoting chill for spectroscopic purposes, as the presence of electrically conductive free graphite tends to deleteriously affect spark emission testing results. In lead it improves strength and durability and decreases the corrosive action of sulfuric acid.[36]

[edit] Semiconductor and electronic industry uses

 

 

 

 

A CdTe photovoltaic array

Tellurium is used in cadmium telluride (CdTe) solar panels. National Renewable Energy Laboratory lab tests using this material achieved some of the highest efficiencies for solar cell electric power generation. Massive commercial production of CdTe solar panels by First Solar in recent years has significantly increased tellurium demand.[37][38][39] If some of the cadmium in CdTe is replaced by zinc then (Cd,Zn)Te is formed which is used in solid-state x-ray detectors.[40]

Alloyed with both cadmium and mercury, to form mercury cadmium telluride, an infrared sensitive semiconductor material is formed.[41] Organotellurium compounds such as dimethyl telluride, diethyl telluride, diisopropyl telluride, diallyl telluride and methyl allyl telluride are used as precursors for Metalorganic vapor phase epitaxy growth of II-VI compound semiconductors.[42] Diisopropyl telluride (DIPTe) is employed as the preferred precursor for achieving the low-temperature growth of CdHgTe by MOVPE.[43] For these processes highest purity metalorganics of both selenium and tellurium are used. The compounds for semiconductor industry and are prepared by adduct purification.[44][45]

Tellurium as a tellurium suboxide is used in the media layer of several types of rewritable optical discs, including ReWritable Compact Discs (CD-RW), ReWritable Digital Video Discs (DVD-RW) and ReWritable Blu-ray Discs.[46][47]

Tellurium is used in the new phase change memory chips.[48] developed by Intel.[49] Bismuth telluride (Bi2Te3) and lead telluride are working elements of thermoelectric devices. Lead telluride is used in far-infrared detectors.

[edit] Other uses

  • Used to color ceramics.[50]
  • The strong increase in optical refraction upon the addition of selenides and tellurides into glass is used in the production of glass fibers for telecommunications. These chalcogenide glasses are widely used.[51][52]
  • Mixtures of Selenium and tellurium are used with barium peroxide as oxidizer in the delay powder of electric blasting caps.[53]
  • Organic tellurides have been employed as initiators for living radical polymerization and electron-rich mono- and di-tellurides possess antioxidant activity.
  • Rubber can be vulcanized with tellurium instead of sulfur or selenium. The rubber produced in this way shows improved heat resistance.[54]
  • Tellurite agar is used to identify member of the corynebacterium genus, most typically Corynebacterium diphtheriae, the pathogen responsible for diphtheria.[55]

[edit] Biological role

Tellurium has no known biological function, although fungi can incorporate it in place of sulfur and selenium into amino acids such as telluro-cysteine and telluro-methionine.[citation needed] Organisms have shown a highly variable tolerance to tellurium compounds. Most organisms metabolize tellurium partly to form dimethyl telluride although dimethyl ditelluride is also formed by some species. Dimethyl telluride has been observed in hot springs at very low concentrations.[56][57][58]

[edit] Precautions

Tellurium and tellurium compounds are considered to be mildly toxic and need to be handled with care, although acute poisoning is rare.[59] Tellurium is not reported to be carcinogenic.[59]

Humans exposed to as little as 0.01 mg/m3 or less in air develop "tellurium breath", which has a garlic-like odor.[50] The garlic odor that is associated with human intake of tellurium compounds is caused from the tellurium being metabolized by the body. When the body metabolizes tellurium in any oxidation state, the tellurium gets converted into dimethyl telluride, (CH3)2Te, which is volatile and is the cause of the garlic-like smell. Even though the metabolic pathways of tellurium are not known, it is generally assumed that they resemble those of the more extensively studied selenium, because the final methylated metabolic products of the two elements are similar.[60][61][62]

 

 

 

引用出處: 

 http://en.wikipedia.org/wiki/Tellurium

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