Bewise Inc. www.tool-tool.com Reference source from the internet.

知道,除了前角γ0之外,摩擦角β也影响切屑的变形。可见凡是能够影响摩擦系数μ的因素都会影响切削变形。从§ 36中知道,刀屑的摩擦主要是紧密型接触的摩擦,因此,可以通过式318去了解各种因素影响摩擦系数的途径。从式318

得知:降低平均摩擦系数的途径有:降低切屑底层金属的抗剪强度τs;增大法向力;缩短刀屑接触长度 (图320),从而减小名义接触面积。下文将介绍影响切削变形的因素。

1.工件材料

实验结果表明,

(1)工件材料强度和硬度越大,变形系数Λh越小(见图327成文献[48]),

(2)材料强度和硬度越大,摩擦系数μ越小[52]

(3)材科强度和硬度越大,刀屑接触长度越小[48]

把这些实验结果联系起来,便可以知道:工件材料强度和硬度增大,切削变形减小的原因,主要是由于刀—屑接触长度减小,引起刀—屑名义接触面积的减小从而减小摩擦系数μ。

2.刀具前角

实验结果表明,

(1)前角γ0越大,变形系数越小[48](见图328)。

(2)前角γ0越大,摩擦系数也越大(见图328)。

例如高速钢刀具切40钢,hD=0.1mm,当γ0=100时,μ=0.61l;当γ0=300时,μ=0.79[28]。前角γ0的增大能直接增大φ角( ),同时也能通过摩擦系数的增大,间接减小φ角。可是直接的影响超过间接的影响,所以前角的增大能减小切屑的变形。这一点可以利用[48]的实验结果来加以说明。当γ0从100增大到300,φ角由于γ0直接影响而增大了200;可是由于摩擦角β的增大,φ角只减小70(arctg0.79-aretg0.61=38.30-31.30),故φ角仍然净增大130

至于前角的增大而使摩擦系数增大的主要原因是前刀面上平均法应力σav随着γ0增大而减小。

3.切削速度

图3—29表示Λh—Vc实验曲线[48]。曲线表明:当Vc<22(单位为m/min,下同)时,Λh随着Vc的增大而减小。当22<Vc<84时;Λh随着Vc的增大而增大;当Vc>84时,Λh随着Vc的增大而减小。各阶段Λh的变化是不相同的,各阶段Λh变化的原因也是不相同的。当Vc=22时,积屑瘤的前角γb最大,所以Λh最小。在8<Vc<22区段里,γb随着认的增大而增大,所以Λh减小。在22<Vc<84区段里,γb随着Vc的增大而减小,所以Λh随着Vc的增大而增大。当Vc=84时,积屑瘤消失。在Vc>84区段里,切削温度θ起主要作用,θ随Vc的增大而升高,使切屑底层金属的τs下降,因而摩擦系数μ下降,摩擦角随之下降,以至φ增大,故变形系数减小。

4.切削厚度

图330表示各种切削速度下的Λhf实验曲线[48]。从Vc200(单位是m/min,以下同)的Λhf曲线看出,Λh是随着切削厚度的增大而下降,也就是说,切削厚度增大,切削变形减小。又从实验知道:切削厚度的增大,能使摩擦系数μ随之减小[28]。由此可见:切削厚度增大之所以能减小切削变形是因为摩擦系数μ下降,引起剪切角φ增大的缘故。而摩擦系数μ的减小则是因为增大切削厚度会增大法向力FγN1的缘故。

图3—30,当Vc比较低时,曲线有驼峰。这是因为积屑瘤的消长及切削温度起作用的缘故。至于它们如何起作用,可参考前一项(切削速度对切削变形的影响)有关的说明。


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